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ABB AC500 V3 Hardware Manual

ABB AC500 V3 Hardware Manual

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HARDWARE MANUAL
PLC Automation
System assembly and device specifications
AC500 V3, AC500-eCo V3, AC500-XC V3

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Summary of Contents for ABB AC500 V3

  • Page 1 HARDWARE MANUAL PLC Automation System assembly and device specifications AC500 V3, AC500-eCo V3, AC500-XC V3...
  • Page 2: Table Of Contents

    — Table of contents Device specifications............................4 1.1 Status LEDs, display and control elements....................4 1.2 Terminal bases (AC500 standard)......................4 1.2.1 TB56xx for AC500 V3 products....................4 1.3 Processor modules..........................14 1.3.1 AC500-eCo..........................14 1.3.2 AC500 (standard)........................90 1.4 Communication modules (AC500 standard)..................101 1.4.1...
  • Page 3 Table of contents 2.5.4 Connection and wiring......................943 2.5.5 Handling of accessories......................946 2.6 AC500 (Standard)..........................971 2.6.1 System data AC500....................... 971 2.6.2 Mechanical dimensions......................976 2.6.3 Mounting and demounting..................... 981 2.6.4 Connection and wiring......................989 2.6.5 Handling of accessories....................... 1001 2.7 AC500-XC............................
  • Page 4: Device Specifications

    Device specifications Terminal bases (AC500 standard) > TB56xx for AC500 V3 products — 1 Device specifications 1.1 Status LEDs, display and control elements Depending on the device type, various operating elements provided on the front panel can be used to control the devices of the PLC system and/or to change the operating mode.
  • Page 5 Device specifications Terminal bases (AC500 standard) > TB56xx for AC500 V3 products Processor module PM5630 PM5650 PM5670 PM5675 TB5640-2ETH 4 slots 4 slots 4 slots TB5660-2ETH 6 slots 6 slots Remarks: The slots can be used for connecting communication modules or AC500-S modules. Note that only one AC500-S module can be connected at one terminal base.
  • Page 6 Device specifications Terminal bases (AC500 standard) > TB56xx for AC500 V3 products XC version XC = eXtreme Conditions Extreme conditions Terminal bases for use in extreme ambient conditions have no sign for XC version. The figure 3 in the Part no. 1SAP3... (label) identifies the XC version.
  • Page 7 Device specifications Terminal bases (AC500 standard) > TB56xx for AC500 V3 products 1.2.1.2 Connections 1.2.1.2.1 I/O bus The I/O bus is the I/O data bus for the I/O modules. Through this bus, I/O and diagnosis data are transferred between the processor module and the I/O modules. Up to 10 I/O modules can Ä...
  • Page 8 Device specifications Terminal bases (AC500 standard) > TB56xx for AC500 V3 products NOTICE! Risk of damaging the terminal base! Terminal base can be damaged by connecting the power supply terminal block (L+/M) to COM1. Make sure that the COM1 terminal block is always connected to the terminal base even if you do not use COM1 to prevent this.
  • Page 9 Device specifications Terminal bases (AC500 standard) > TB56xx for AC500 V3 products Pin assignment Signal Interface Description (RS-485 / Terminator P RS-485 Terminator P RS-232) RxD/TxD-P RS-485 Receive/Transmit, positive RxD/TxD-N RS-485 Receive/Transmit, negative Terminator N RS-485 Terminator N RS-232 Request to send...
  • Page 10 Ä Chapter 1.8.3.4 “TA535 - Protective caps for XC devices” devices. on page 906 See supported protocols and used Ethernet ports for AC500 V3 products: . See communication via Modbus for AC500 V3 products: . See communication via Modbus for AC500 V3 products: .
  • Page 11 Device specifications Terminal bases (AC500 standard) > TB56xx for AC500 V3 products Pin assignment Interface Signal Description CAN_GND CAN reference potential CAN_L Bus line, receive/transmit line, CAN_SHLD Shield of the bus line CAN_H Bus line, receive/transmit line, HIGH Not connected...
  • Page 12 Device specifications Terminal bases (AC500 standard) > TB56xx for AC500 V3 products Parameter Value Connection of the supply voltage 24 V Removable 5-pin terminal block spring type DC at the terminal base of the processor module Max. current consumption from 24 V DC TB5600: 0.25 A...
  • Page 13 Device specifications Terminal bases (AC500 standard) > TB56xx for AC500 V3 products 1.2.1.4 Ordering data Part no. Description Product life cycle phase *) 1SAP 110 300 R0278 TB5600-2ETH, terminal base AC500, Active slots: 1 processor module, 2 Ethernet RJ45, 1 CAN connector...
  • Page 14: Processor Modules

    Device specifications Processor modules > AC500-eCo Processor module PM5630 PM5650 PM5670 PM5675 TB5660-2ETH 6 slots 6 slots Remarks: The slots can be used for connecting communication modules or AC500-S modules. Note that only one AC500-S module can be connected at one terminal base. ) PM567x must have an index ≥...
  • Page 15 Device specifications Processor modules > AC500-eCo Processor Global user Configurable Digital Digital out- Power Ethernet Option modules memory input/output inputs puts supply interfaces board slots Basic CPUs PM5012-T-ETH 1 MB 4 (Tran- 24 V DC sistor) thereof 256 kB for user pro- gram code and data...
  • Page 16 Device specifications Processor modules > AC500-eCo Processor Global user Configurable Digital Digital out- Power Ethernet Option modules memory input/output inputs puts supply interfaces board slots PM5072-T-2ETH 8 MB 2 (Transistor) 8 (Tran- 24 V DC sistor) thereof 1 MB for user pro- gram code and data dynamically...
  • Page 17 Device specifications Processor modules > AC500-eCo 10 13-pin terminal block for onboard I/Os 11 12-pin terminal block for onboard I/Os (not available on PM5012-x-ETH) 12 12 LEDs to display the states of the signals 13 10 LEDs to display the states of the signals 14 Cable fixing accessory TA5301-CFA on the top of the housing (optional) The processor module is shown with pluggable terminal blocks.
  • Page 18 Device specifications Processor modules > AC500-eCo 1.3.1.1.2 Assortment Processor Total Allocated Cycle Numer Number Type of Config- Number Max. module max- global time for digital digital digital urable of option number user 1000 inputs outputs outputs digital board of I/O memory instructio inputs/...
  • Page 19 Device specifications Processor modules > AC500-eCo Option board Depending on the processor module variants, an additional option board can be connected to slot interface the option board slot to extend the feature of the processor module . Serial interface RS-232 communication interface is available by using option board: ●...
  • Page 20 Device specifications Processor modules > AC500-eCo Basic CPU (PM5012) Standard CPUs (PM5032, PM5052) and Pro CPUs (PM5072) Spring type Screw type Spring type Screw type TA5211-TSPF-B TA5211-TSCL-B TA5212-TSPF TA5212-TSCL Further information on the terminal blocks concerning power supply and onboard inputs/outputs are provided under pluggable connectors for screw and spring connection Ä...
  • Page 21 Device specifications Processor modules > AC500-eCo State Color LED = ON LED = OFF LED flashing Error indication An error occurred No errors or only Fast flashing (4 warnings Hz) displays encountered (E4 together with the errors). RUN LED a cur- rently running The LED firmware-upgrade...
  • Page 22 Device specifications Processor modules > AC500-eCo State Color LED = ON LED = OFF LED flashing Slow flashing (1 Hz): The firmware update from the memory card has been completed successfully Boot project is being updated. Slow flashing (0.5 Hz) together with MOD1 LED ON: Mode1: Boot...
  • Page 23 Device specifications Processor modules > AC500-eCo Processor State Color LED = ON LED = OFF module PM5072- O0..O7 Transistor Yellow Output is ON Output is OFF T-2ETHW output C12, C13 Digital configu- Yellow Input/Output Input/Output is rable input/ is ON output Ethernet state Table 8: State LEDs at Ethernet connector...
  • Page 24 Device specifications Processor modules > AC500-eCo Intended purpose Table 9: Numbers and types of the onboard I/Os Processor module No. and type of dig- No. and type of dig- No. and type of con- ital inputs ital outputs figurable inputs/out- puts PM5012-T-ETH None...
  • Page 25 Device specifications Processor modules > AC500-eCo Functionality Parameter Value PM5012-T-ETH PM5012-R-ETH PM5032-T-ETH PM5032-R-ETH PM5052-T-ETH PM5052-R-ETH PM5072- T-2ETH(W) Digital inputs Functionality of 6 DI fast input 24 V DC (max. 5 4 DI fast input 24 V DC (max. 200 digital inputs kHz) kHz) (encoder, fast...
  • Page 26 Device specifications Processor modules > AC500-eCo Parameter Value PM5012-T-ETH PM5012-R-ETH PM5032-T-ETH PM5032-R-ETH PM5052-T-ETH PM5052-R-ETH PM5072- T-2ETH(W) Functionality of 4 fast output 4 DO-R 4 fast output 6 DO-R digital outputs DO-T DO-T 24 V DC / 240 V 24 V DC / 240 V 24 V DC/0.5 A AC 2A in 2 24 V DC (100...
  • Page 27 Device specifications Processor modules > AC500-eCo Parameter Value PM5012-T-ETH PM5012-R-ETH PM5032-T-ETH PM5032-R-ETH PM5052-T-ETH PM5052-R-ETH PM5072- T-2ETH(W) Digital inputs/ outputs, configurable Functionality of 2 DC 24 V DC 2 DC 24 V DC digital inputs/ ● 2 standard usable as outputs, I/Os configurable ●...
  • Page 28 Device specifications Processor modules > AC500-eCo NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations on the system. –...
  • Page 29 Device specifications Processor modules > AC500-eCo Terminal Signal Description Normally-open relay contact of the output NO2 Normally-open relay contact of the output NO3 R2..3 Output common for signals NO2 to NO3 Table 12: Assignment of the terminals for PM5032-T-ETH, PM5052-T-ETH and PM5072- T-2ETH(W): Terminal Signal...
  • Page 30 Device specifications Processor modules > AC500-eCo Terminal Signal Description Process supply voltage UP +24 V DC Process supply voltage ZP 0 V DC Table 13: Assignment of the terminals for PM5032-R-ETH and PM5052-R-ETH: Terminal Signal Description COM 0..11 Input common for digital input signals I0 to I11 Digital input signal I0 (max.
  • Page 31 Device specifications Processor modules > AC500-eCo Block diagrams The following block diagram shows the internal structure of the onboard I/Os. PM5012-T-ETH PM5012-R-ETH PM5032-ETH PM5032-R-ETH PM5052-T-ETH PM5052-R-ETH PM5072-T-2ETH(W) 2022/01/31 3ADR010278, 3, en_US...
  • Page 32 Device specifications Processor modules > AC500-eCo Connection of the digital inputs The digital inputs can be used as source inputs or as sink inputs. NOTICE! Risk of malfunctions in the plant! A ground fault, e. g. caused by a damaged cable insulation, can bridge switches accidentally.
  • Page 33 Device specifications Processor modules > AC500-eCo Connection of the digital transistor outputs (PM50xx-T-ETH only) Fig. 2: Connection of digital transistor outputs and configurable digital inputs/outputs C12 used as configurable digital input C13 used as configurable digital transistor output CAUTION! Risk of damaging the processor module! The outputs are not protected against short circuit and overload.
  • Page 34 Device specifications Processor modules > AC500-eCo Fig. 3: Connection of digital relay outputs and configurable digital inputs/outputs C12 used as configurable digital input C13 used as configurable digital transistor output WARNING! Risk of death by electric shock! Hazardous voltages can be present at the terminals of the module. Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations on the system.
  • Page 35 Device specifications Processor modules > AC500-eCo I/O configuration The configuration data of the onboard I/Os is stored in the processor modules PM50x2. See PLC configuration: Parameterization For information about parameterization, refer to the description for onboard I/Os for processor modules PM50x2. See PLC configuration: and Diagnosis No diagnosis is generated for the onboard I/O.
  • Page 36 Device specifications Processor modules > AC500-eCo Parameter Value Indication of the input signals 1 yellow LED per channel; the LED is ON when the input signal is high (signal 1) and the module's logic is in operation Input type according to EN 61131-2 Type 1 source Type 1 sink Input signal voltage...
  • Page 37 Device specifications Processor modules > AC500-eCo Further information: Operating modes of the fast counter: Configurarion of the fast counter: Parameter PM5012-T-ETH PM5012-R-ETH PM5032-T-ETH PM5032-R- PM5052-T-ETH PM5052-R- PM5072- T-2ETH Fast counter Useable inputs Fast input DI4 ... DI5 DI4 ... DI5 max.
  • Page 38 Device specifications Processor modules > AC500-eCo Parameter PM5012-T-ETH PM5012-R-ETH PM5032-T-ETH PM5032-R- PM5052-T-ETH PM5052-R- PM5072- T-2ETH Fast input DI0 ... DI3 DI0 ... DI3 max. 5 kHz Fast input, DI6 ... DI7 DI6 ... DI7 max. 100 kHz When using the When using the A/B encoder on A/B encoder on...
  • Page 39 Device specifications Processor modules > AC500-eCo Parameter Value Output current limitation Resistance to feedback against 24 V DC Connection of 2 outputs in parallel Not possible Max. cable length *) Shielded On request Unshielded On request *) For fast inputs and fast outputs including PTO and PWM, a shielded cable must be used and the max.
  • Page 40 Device specifications Processor modules > AC500-eCo Parameter Value Shielded On request Unshielded On request *) For fast inputs and fast outputs including PTO and PWM, a shielded cable must be used and the max. cable length is 50 m. Technical data of the digital relay outputs Table 17: PM5012-R-ETH Parameter Value...
  • Page 41 Device specifications Processor modules > AC500-eCo Parameter Value With resistive loads Max. 1 Hz With inductive loads On request With lamp loads On request Short-circuit-proof / Overload-proof No, should be provided by an external fuse or circuit breaker Rated protection fuse (for each channel) On request Overload message Output current limitation...
  • Page 42 Device specifications Processor modules > AC500-eCo Parameter Value Output current Rated current per channel (max.) 2.0 A (24 V DC resistance and general use, 100 V AC...240 V AC, resistance, general use and pilot duty) Rated current per group (max.) Rated current (all channels together, max.) 12 A Demagnetization when inductive loads are...
  • Page 43 Device specifications Processor modules > AC500-eCo Technical data of the PTO outputs Parameter PM5012-T-ETH PM5012-R-ETH PM5032-T-ETH PM5032-R- PM5052-T-ETH PM5052-R- PM5072- T-2ETH Useable outputs pair of output Fast output, DO4 … DO7 DC12 … DC13 max. 100 kHz For 2 PTO 200 kHz *) Pulse/ Direction or CC/Ccw modes...
  • Page 44 Device specifications Processor modules > AC500-eCo Ordering data Table 19: Processor modules for AC500-eCo V3 Part no. Description Product life cycle phase *) 1SAP 122 600 R0072 Basic CPU PM5012-T-ETH, AC500- Active eCo V3 processor module, programmable logic controller 1 MB, 6DI/4DO-Transistor, Ethernet, 24 V DC, 1 option board slot 1SAP 122 700 R0072 Basic CPU PM5012-R-ETH, AC500- Active...
  • Page 45 Device specifications Processor modules > AC500-eCo Table 20: Accessories for AC500-eCo V3 Part no. Description 1SAP 187 000 R0001 TA5101-4DI: AC500, option board for digital I/O extension, 4DI 24 V DC, spring/cable front terminal 3.50 mm pitch 1SAP 187 000 R0002 TA5105-4DOT: AC500, option board for digital I/O extension, 4DO-T 24 V DC / 0.5 A, spring/cable front terminal 3.50 mm pitch 1SAP 187 000 R0003...
  • Page 46 Device specifications Processor modules > AC500-eCo Part no. Description 1SAP 187 400 R0013 TA5220-SPF6: spring terminal block, removable, 6-pin, spring front, cable front, 6 pieces per packing unit 1SAP 187 400 R0014 TA5220-SPF7: spring terminal block, removable, 7-pin, spring front, cable front, 6 pieces per packing unit 1SAP 187 400 R0015 TA5220-SPF8: spring terminal block, removable, 8-pin, spring front,...
  • Page 47 Device specifications Processor modules > AC500-eCo Parameter Value PM5012 PM5032 PM5052 PM5072 Thereof user web server memory for no web 1.5 MB 3.2 MB 7 MB web visualization max. User data memory saved in FLASH 8 kB 32 kB 100 kB VAR_RETAIN persistent 4 kB 16 kB...
  • Page 48 Device specifications Processor modules > AC500-eCo Data of I/Os PM5012-x-ETH PM5032-x-ETH PM5052-x-ETH PM5072-T-2ETH Type of digital PM5012-T-ETH: PM5032-T-ETH: PM5052-T-ETH: PM5072-T-2ETH: outputs Transistor Transistor Transistor Transistor PM5012-R-ETH: PM5032-R-ETH: PM5052-R-ETH: Relay Relay Relay Channels for transistor version (5 kHz standard (incl. 4 fast outputs for standard or 4 PWM/2 PTO and PWM) (100 kHz/200 kHz), 4 standard outputs (5 kHz)) Channels digital...
  • Page 49 Device specifications Processor modules > AC500-eCo Data of I/Os PM5012-x-ETH PM5032-x-ETH PM5052-x-ETH PM5072-T-2ETH Digital inputs Onboard I/O only 128 B 1 kB Digital outputs 128 B 1 kB Number of Depending on the fieldbus used decentralized inputs and out- puts Internal interfaces Serial COMx Optional, use a...
  • Page 50 Device specifications Processor modules > AC500-eCo Data of I/Os PM5012-x-ETH PM5032-x-ETH PM5052-x-ETH PM5072-T-2ETH IEC 61850 MMS Yes (max. 1000 server/goose data attributes) pub/sub EtherNet/IP Yes (in preparation) adapter/scanner 1.3.1.1.9 Ordering Data Table 21: Processor modules for AC500-eCo V3 Part no. Description Product life cycle phase *) 1SAP 122 600 R0072 Basic CPU PM5012-T-ETH, AC500-...
  • Page 51 Device specifications Processor modules > AC500-eCo *) Modules in lifecycle Classic are available from stock but not recommended for planning and commissioning of new installations. Table 22: Accessories for AC500-eCo V3 Part no. Description 1SAP 187 000 R0001 TA5101-4DI: AC500, option board for digital I/O extension, 4DI 24 V DC, spring/cable front terminal 3.50 mm pitch 1SAP 187 000 R0002 TA5105-4DOT: AC500, option board for digital I/O extension, 4DO-T...
  • Page 52 Device specifications Processor modules > AC500-eCo Part no. Description 1SAP 182 800 R0001 TA543: screw mounting accessory, 20 pieces per packing unit 1SAP 187 500 R0003 TA5301-CFA: cable fixing part accessory, 20 pieces per packing unit Spare parts 1SAP 187 400 R0012 TA5220-SPF5: spring terminal block, removable, 5-pin, spring front, cable front, 6 pieces per packing unit 1SAP 187 400 R0013...
  • Page 53 Device specifications Processor modules > AC500-eCo Intended pur- The device is used as an optional I/O extension module for AC500-eCo V3 CPUs (PM50x2). pose The inputs/outputs are group-wise galvanically isolated from each other. All other circuitry of the module is galvanically isolated from the inputs/outputs. Functionality Parameter Value...
  • Page 54 Device specifications Processor modules > AC500-eCo WARNING! Removal/Insertion under power The devices are not designed for removal or insertion under power. Because of unforeseeable consequences, it is not allowed to plug or unplug devices with the power being ON. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 55 Device specifications Processor modules > AC500-eCo I/O configura- The module itself does not store configuration data. It receives its parameterization data from tion the CPU module during power-up of the system. Hence, replacing optional modules is possible without any re-parameterization via software. Parameteriza- The arrangement of the parameter data is performed with Automation Builder software.
  • Page 56 Device specifications Processor modules > AC500-eCo Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The system data of AC500-eCo V3 apply on page 925 Only additional details are therefore documented below. Parameter Value Galvanic isolation Yes, between the input group and the rest of the module Isolated groups 1 (4 channels per group)
  • Page 57 Device specifications Processor modules > AC500-eCo Parameter Value Input delay (0->1 or 1->0) Typ. 8 ms Input data length 1 byte Max. cable length Shielded On request Unshielded On request Ordering data Part no. Description Product life cycle phase *) 1SAP 187 000 R0001 TA5101-4DI: AC500, option board for Active digital I/O extension, 4DI 24 V DC,...
  • Page 58 Device specifications Processor modules > AC500-eCo 4 yellow LEDs to display the signal states of the inputs O0 to O3 Allocation of signal name 7-pin terminal block for output signals NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. –...
  • Page 59 Device specifications Processor modules > AC500-eCo Table 26: Assignment of the terminals: Terminal Signal Description Not connected Output signal O0 Output signal O1 Output signal O2 Output signal O3 Process supply voltage UP +24 V DC Process supply voltage ZP 0 V DC The internal power supply voltage for the module's circuitry is carried out via the connection to CPU.
  • Page 60 Device specifications Processor modules > AC500-eCo NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations on the system. –...
  • Page 61 Device specifications Processor modules > AC500-eCo In the device tree, double-click the desired option board. Select the “TA51xx Parameters” tab to edit the parameterization of the desired option board. Diagnosis In the device tree, double-click the desired option board. Select the “Diagnosis” tab to view the diagnosis messages of the desired option board. Table 27: Diagnosis messages Device Severity...
  • Page 62 Device specifications Processor modules > AC500-eCo State LEDs State Color LED = OFF LED = ON Outputs O0...O3 Digital output Yellow Output is OFF Output is ON (The output voltage (normally 24 V DC) is only displayed if UP/ZP and L+/M (supply voltages for the module) are switched ON)
  • Page 63 Device specifications Processor modules > AC500-eCo Parameter Value Common power supply voltage Terminal 6 (positive pole of the process voltage, signal name UP) Reference potential for the channels O0 to Terminal 7 (negative pole of the process voltage, signal name ZP) Indication of the output signals 1 yellow LED per channel;...
  • Page 64 Device specifications Processor modules > AC500-eCo Ordering data Part no. Description Product life cycle phase *) 1SAP 187 000 R0002 TA5105-4DOT: AC500, option board Active for digital I/O extension, 4DO-T 24 V DC / 0.5 A, spring/cable front terminal 3.50 mm pitch Spare parts 1SAP 187 400 R0014 TA5220-SPF7: spring terminal block,...
  • Page 65 Device specifications Processor modules > AC500-eCo NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations on the system. –...
  • Page 66 Device specifications Processor modules > AC500-eCo Terminal Signal Description Input signal I1 Output signal O0 Output signal O1 Process supply voltage UP +24 V DC Process supply voltage ZP 0 V DC The internal power supply voltage for the module's circuitry is carried out via the connection to CPU.
  • Page 67 Device specifications Processor modules > AC500-eCo The following figure shows the connection for inputs of the option board for digital I/O extension TA5110-2DI2DOT: Sink inputs of TA5110-2DI2DOT Source inputs of TA5110-2DI2DOT The following figure shows the connection for outputs of the option board for digital I/O exten- sion TA5110-2DI2DOT: NOTICE! Risk of malfunctions in the plant!
  • Page 68 Device specifications Processor modules > AC500-eCo Parameteriza- The arrangement of the parameter data is performed with Automation Builder software. tion In the device tree, double-click the desired option board. Select the “TA51xx Parameters” tab to edit the parameterization of the desired option board.
  • Page 69 Device specifications Processor modules > AC500-eCo Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The system data of AC500-eCo V3 apply on page 925 Only additional details are therefore documented below. Parameter Value Process supply voltage UP Connections Terminal 6 for UP (+24 V DC) and ter- minal 7 for ZP (0 V DC) Rated value 24 V DC...
  • Page 70 Device specifications Processor modules > AC500-eCo Parameter Value Undefined signal -15 V...+ 5 V +5 V...+15 V Signal 1 -30 V...-15 V +15 V...+30 V Ripple with signal 0 -5 V...+3 V -3 V...+5 V Ripple with signal 1 -30 V...-15 V +15 V...+30 V Input current per channel Input voltage +24 V...
  • Page 71 Device specifications Processor modules > AC500-eCo Parameter Value Output type Non-protected Protection type External fuse on each channel Rated protection fuse (for each channel) On request Demagnetization when inductive loads are Must be performed externally according to switched off driven load specification Switching Frequencies With inductive loads On request...
  • Page 72 Device specifications Processor modules > AC500-eCo 1.3.1.2.4 TA5130-KNXPB - Option board KNX adress push button State LED Allocation of signal name Connector For more information about TA5130-KNXPB, please refer to the Automation Builder online help. Intended pur- pose This option board is only intended to be used with PM5072-T-2ETH(W). This option board can only be used once on one slot at a time! The option board is not supported by other AC500-eCo V3 PLCs.
  • Page 73 Device specifications Processor modules > AC500-eCo State LEDs Signal Color State Description Programming state Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The system data of AC500-eCo V3 apply on page 925 Only additional details are therefore documented below. Parameter Value Usable CPUs...
  • Page 74 Device specifications Processor modules > AC500-eCo 1.3.1.2.5 TA5131-RTC - Option board for real-time clock TA5131-RTC option board Intended pur- pose This option board is only for the basic CPUs PM5012-T-ETH and PM5012-R- ETH. All other AC500-eCo V3 CPUs have the real-time clock already integrated. Information can be found in the chapter system technology: see Functionality Information can be found in the chapter system technology: see...
  • Page 75 Device specifications Processor modules > AC500-eCo Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The system data of AC500-eCo V3 apply on page 925 Only additional details are therefore documented below. Parameter Value Buffering time 7 days at room temperature Usable CPUs PM5012 Internal power supply...
  • Page 76 Device specifications Processor modules > AC500-eCo Intended pur- Option board for COMx serial communication TA5141-RS232I is equipped with 1 RS-232 serial pose interface with handshake. Connections Serial interfaces NOTICE! Damage to the serial communication interface by using 5-pin terminal block of the TA5101-4DI! If the 5-pin terminal block of the TA5101-4DI option board is plugged into a option board for COMx serial communication TA5141-RS232I, TA5142-RS485I or TA5142-RS485, the communication interface will be damaged by the 24 V.
  • Page 77 Device specifications Processor modules > AC500-eCo State LEDs Signal Color State Description Yellow ON (blinking) Transmitting Yellow ON (blinking) Receiving Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The system data of AC500-eCo V3 apply on page 925 Only additional details are therefore documented below. Parameter Value Protocol...
  • Page 78 Device specifications Processor modules > AC500-eCo **) The needed spring terminal block is always delivered with the option board. The terminal block listed in the table is for spare part only if needed. 1.3.1.2.7 TA5142-RS485I - Option board for COMx serial communication 2 LEDs for communication state display (TxD and RxD) 2 LEDs for termination state display Allocation of signal name...
  • Page 79 Device specifications Processor modules > AC500-eCo Table 34: TA5142-RS485(I) Serial interface Signal internally connected to A2 internally connected to B2 internally connected to A1 internally connected to B1 Protocols Protocol Description Modbus Modbus RTU, master or slave CAA SerialCom Support for blocks contained in the CAA_SerialCom.lib library Bus cable Bus line Construction...
  • Page 80 Device specifications Processor modules > AC500-eCo Termination resistance settings Pull-up and pull-down settings Table 35: Configuration Settings on the module State of Internal wiring Description LEDs diagram Master at the bus line end, pull-up and pull-down activated, bus termination 120 Ω 3ADR010278, 3, en_US 2022/01/31...
  • Page 81 Device specifications Processor modules > AC500-eCo Settings on the module State of Internal wiring Description LEDs diagram Master within the bus line, pull-up and pull-down activated Slave at the bus line end, bus termination 120 Ω 2022/01/31 3ADR010278, 3, en_US...
  • Page 82 Device specifications Processor modules > AC500-eCo Settings on the module State of Internal wiring Description LEDs diagram Slave within the bus line Parameteriza- The arrangement of the parameter data is performed with Automation Builder software. tion In the device tree, double-click the desired option board. Select the “TA51xx Parameters”...
  • Page 83 Device specifications Processor modules > AC500-eCo Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The system data of AC500-eCo V3 apply on page 925 Only additional details are therefore documented below. Table 36: TA5142-RS485I Parameter Value Protocol Programmable with Automation Builder e.g. Modbus RTU / CAA_SerialCom via serial interfaces Interface...
  • Page 84 Device specifications Processor modules > AC500-eCo 1.3.1.2.8 TA5142-RS485 - Option board for COMx serial communication 2 LEDs for communication state display (TxD and RxD) 2 LEDs for termination state display Allocation of signal name 5-pin terminal block for communication interface Intended pur- Option board for COMx serial communication TA5142-RS485(I) is equipped with 1 RS-485 pose...
  • Page 85 Device specifications Processor modules > AC500-eCo Serial interface Signal internally connected to A1 internally connected to B1 Protocols Protocol Description Modbus Modbus RTU, master or slave CAA SerialCom Support for blocks contained in the CAA_SerialCom.lib library Bus cable Bus line Construction 2 cores, twisted, with common shield Conductor cross section...
  • Page 86 Device specifications Processor modules > AC500-eCo Termination resistance settings Pull-up and pull-down settings Table 38: Configuration Settings on the module State of Internal wiring Description LEDs diagram Master at the bus line end, pull-up and pull-down activated, bus termination 120 Ω 3ADR010278, 3, en_US 2022/01/31...
  • Page 87 Device specifications Processor modules > AC500-eCo Settings on the module State of Internal wiring Description LEDs diagram Master within the bus line, pull-up and pull-down activated Slave at the bus line end, bus termination 120 Ω 2022/01/31 3ADR010278, 3, en_US...
  • Page 88 Device specifications Processor modules > AC500-eCo Settings on the module State of Internal wiring Description LEDs diagram Slave within the bus line Parameteriza- The arrangement of the parameter data is performed with Automation Builder software. tion In the device tree, double-click the desired option board. Select the “TA51xx Parameters”...
  • Page 89 Device specifications Processor modules > AC500-eCo Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The system data of AC500-eCo V3 apply on page 925 Only additional details are therefore documented below. Table 39: TA5142-RS485 Parameter Value Protocol Programmable with Automation Builder e.g. Modbus RTU / CAA_SerialCom via serial interfaces Interface...
  • Page 90: Ac500 (Standard)

    Device specifications Processor modules > AC500 (standard) 1.3.2 AC500 (standard) 1.3.2.1 PM56xx-2ETH for AC500 V3 products Processor modules with onboard interfaces: ● PM5630-2ETH: processor module, memory 8 MB, with Ethernet support (onboard Ethernet) – 2 network interfaces RJ45, CAN and COM1 on the terminal base.
  • Page 91 Device specifications Processor modules > AC500 (standard) 14 Interface for CAN (5-pin terminal block, removable) 17 RJ45 female connector for ETHERNET1 connection 15 Power supply (5-pin terminal block, removable) 18 RJ45 female connector for ETHERNET2 connection 16 Serial interface COM1 (9-pin terminal block, remov- 19 DIN rail able) Sign for XC version...
  • Page 92 All terminals for connection are available on the terminal base. For information on connection and available interfaces see the descriptions for Ä Chapter 1.2.1 “TB56xx for AC500 V3 products” on page 4. ● Processor modules PM56xx-2ETH can only be used with TB56xx-2ETH ter- minal bases.
  • Page 93 Device specifications Processor modules > AC500 (standard) Processor module PM5630 PM5650 PM5670 PM5675 TB5660-2ETH 6 slots 6 slots Remarks: The slots can be used for connecting communication modules or AC500-S modules. Note that only one AC500-S module can be connected at one terminal base. ) PM567x must have an index ≥...
  • Page 94 Device specifications Processor modules > AC500 (standard) 1.3.2.1.4 LEDs, display and function keys on the front panel Detailed information on using the LEDs, display and the function keys such as startup procedure and error coding is described in the system technology section .
  • Page 95 Device specifications Processor modules > AC500 (standard) Parameter Value Max. typ. (all communication modules PM5630-2ETH: 850 mA and I/Os) PM5650-2ETH: 900 mA PM5670-2ETH: 950 mA PM5675-2ETH: 950 mA Number of slots for processor modules 1 (on all terminal bases) Processor module interfaces at the ter- I/O bus, ETH1, ETH2, CAN, COM1 minal bases TB56xx Ä...
  • Page 96 Device specifications Processor modules > AC500 (standard) Processor module PM5630 PM565 PM567 PM5675 Motion capability No. synchronized axis per 1 ms on EtherCAT CM typically No. synchronized axis per 2 >32 >32 ms on EtherCAT CM typically No. synchronized axis per >32 >32 >32...
  • Page 97 Device specifications Processor modules > AC500 (standard) Processor module PM5630 PM565 PM567 PM5675 Usage CANopen master communication, CAN 2A/2B, J1939 protocol, CAN sync Max. number of variables allowed Input variables 2 kB 4 kB 5 kB 5 kB Output variables 2 kB 4 kB 5 kB...
  • Page 98 Device specifications Processor modules > AC500 (standard) Table 44: Comparison: TB56xx Processor module PM5630 PM5650 PM5670 PM5675 Max. number of variables allowed for each communication module supported Input variables 4 kB 4 kB 5 kB 5 kB Output variables 4 kB 4 kB 5 kB 5 kB...
  • Page 99 Device specifications Processor modules > AC500 (standard) Table 46: Modbus, Telecontrol Processor module PM5630 PM5650 PM5670 PM5675 Modbus TCP client / server Number of Modbus clients ModMast in parallel on a CPU master (server) Number of Modbus server in parallel (e.g.
  • Page 100 Device specifications Processor modules > AC500 (standard) Part no. Description Product life cycle phase *) 1SAP 151 000 R0278 PM5670-2ETH, processor module, Active memory 160 MB, 24 V DC, memory card slot, interface 1 RS-232/485, display, 2 RJ45 independent onboard Ethernet TCP/IP interfaces with Modbus TCP, web server, IEC60870-5-104 or selectable Ethernet based protocols...
  • Page 101: Communication Modules (Ac500 Standard)

    Device specifications Communication modules (AC500 standard) > Overview 1.4 Communication modules (AC500 standard) 1.4.1 Overview AC500 communication modules are required for ● a connection to standard field bus systems and ● for integration into existing networks. AC500 communication modules ● enable communication on different field buses.
  • Page 102 6 communication modules can be connected. ● Ä Chapter 1.2.1 “TB56xx for AC500 V3 products” on page 4 There are no restrictions concerning which communication modules can be arranged for a processor module.
  • Page 103 Device specifications Communication modules (AC500 standard) > Overview 1.4.1.1 Compatibility of communication modules and communication interface modules Table 48: Modbus TCP Communication Communication I/O expansion I/O expansion I/O expansion Applications module interface module module module module S500 S500-eCo S500-S Onboard CI521-MODTCP high availability, Ethernet inter-...
  • Page 104: Compatibility Of Communication Modules And Communication Interface Modules

    Device specifications Communication modules (AC500 standard) > Compatibility of communication modules and communication interface modules 1.4.1.2 Technical data (Overview) Com- Field Trans- Field Pro- Com- Cur- Interna External External muni- mis- cessor muni- rent l RAM flash cation sion con- cation con- memor...
  • Page 105: Canopen

    Device specifications Communication modules (AC500 standard) > CANopen Table 54: CANopen Communication Communication I/O expansion I/O expansion I/O expansion Applications module interface module module module module S500 S500-eCo S500-S Onboard CAN CI581-CN remote I/O interface CI582-CN Table 55: EtherCAT Communication Communication I/O expansion I/O expansion...
  • Page 106 For use in extreme ambient conditions (e.g. wider temperature and humidity range), a special XC version of the device is available. The AC500 V3 CPUs only support CAN 2A/2B protocol on the communication module CM598-CAN. Support of CANopen protocol is in preparation.
  • Page 107 Device specifications Communication modules (AC500 standard) > CANopen 1.4.3.1.2 Connections Field bus interface Interface socket 5-pin COMBICON Transmission standard ISO 11898, potential-free Transmission protocol CANopen (CAN), 1 Mbaud max. Transfer rate (transmis- 10 kbit/s, 20 kbit/s, 50 kbit/s, 100 kbit/s, 125 kbit/s, 250 kbit/s, 500 sion rate) kbit/s, 800 kbit/s and 1 Mbit/s, The CANopen connector has the following pin assignment:...
  • Page 108 Device specifications Communication modules (AC500 standard) > CANopen Length of seg- Bus cable (shielded, twisted pair) Max. transmis- ment [m] sion rate [kbit/s] Conductor Line resistance Wave impe- cross section [W/km] dance [W] [mm²] 0...40 0.25...0.34 / 1000 at 40 m AWG23, AWG22 40...300 0.34...0.60 /...
  • Page 109 Device specifications Communication modules (AC500 standard) > CANopen +24 V Fig. 5: DeviceNet interface, bus terminating resistors connected to the line ends DeviceNet power supply COMBICON connection, DeviceNet interface Data lines, twisted pair cables black white blue bare The grounding of the shield should take place at the switchgear. Please refer to Ä...
  • Page 110 Device specifications Communication modules (AC500 standard) > CANopen 1.4.3.1.3 State LEDs Table 56: Meaning of the diagnosis LEDs Color State Description Green ON (light) Power supply available OFF (dark) Power supply not available or defective hardware Yellow ON Boot procedure Blinking Boot failure Green...
  • Page 111 Device specifications Communication modules (AC500 standard) > CANopen Parameter Value Protocol CANopen master (in preparation), CAN2A, CAN2B Transmission rate 10 kbit/s to 1 Mbit/s Ambient temperature see: Ä Chapter 2.6.1 “System System data AC500 data AC500” on page 971 System Data AC500 XC Ä...
  • Page 112: Ethercat

    Device specifications Communication modules (AC500 standard) > EtherCAT 1.4.4 EtherCAT 1.4.4.1 CM579-ETHCAT - EtherCAT master 5 LEDs for state display 2 rotary switches for address setting (not used) Label 2 communication interfaces RJ45 (ETHCAT1 and ETHCAT2) 1.4.4.1.1 Intended purpose Communication module CM579-ETHCAT is for EtherCAT communication. The comunication module is configured via the dual-port memory by means of a system config- urator.
  • Page 113 Device specifications Communication modules (AC500 standard) > EtherCAT Pin assignment Interface Signal Description TxD+ Transmit data + TxD- Transmit data - RxD+ Receive data + Not connected Not connected RxD- Receive data - Not connected Not connected Shield Cable shield Functional earth In corrosive environment, please protect unused connectors using the TA535 accessory.
  • Page 114 Device specifications Communication modules (AC500 standard) > EtherCAT 1.4.4.1.3 State LEDs The EtherCAT state is shown by the EtherCAT communication module's LEDs. Some LEDs are two-colored. Table 57: Meaning of the diagnosis LEDs Color State Description Green Power supply available Blinking Power supply not available or defective hardware...
  • Page 115 PM56xx AC500 V3 products” on page 90 Usable terminal bases All TB56xx (not TB5600) Ä Chapter 1.2.1 “TB56xx for AC500 V3 products” on page 4 Ambient temperature System data AC500 Ä Chapter 2.6.1 “System data AC500” on page 971 Ä Chapter 2.7.1 System Data AC500 XC “System data AC500-XC”...
  • Page 116: Profinet

    Device specifications Communication modules (AC500 standard) > PROFINET 1.4.4.1.5 Ordering data Part no. Description Product life cycle phase *) 1SAP 170 902 R0101 CM579-ETHCAT, EtherCAT Active communication module *) Modules in lifecycle Classic are available from stock but not recommended for planning and commissioning of new installations.
  • Page 117 Ä Chapter 1.3.2.1 “PM56xx-2ETH for AC500 V3 products” on page 90 Usable terminal bases All TB56xx (not TB5600) Ä Chapter 1.2.1 “TB56xx for AC500 V3 products” on page 4 Field bus connector 2 RJ45 (PNIO1 and PNIO2), with integrated 2-port switch Internal supply...
  • Page 118 Device specifications Communication modules (AC500 standard) > PROFINET For further information regarding wiring and cable types see chapter Ethernet Ä Chapter 2.6.4.7 “Ethernet connection details” on page 997. 3ADR010278, 3, en_US 2022/01/31...
  • Page 119 Device specifications Communication modules (AC500 standard) > PROFINET 1.4.5.1.4 State LEDs The PROFINET state is shown by the state LEDs. Table 59: Meaning of the diagnosis LEDs Color State Description Green Power supply available Blinking Power supply not available or defective hardware Yellow On Boot procedure...
  • Page 120 5 LEDs Usable terminal bases All TB5xx Ä Chapter 1.2.1 All TB56xx (not TB5600) “TB56xx for AC500 V3 products” on page 4 Supported alarm types Process alarm, diagnostic alarm, return of Sub- Module, plug alarm, pull alarm Alarm processing Requires handling in application program Current consumption from 24 V DC power Typ.
  • Page 121 Device specifications Communication modules (AC500 standard) > PROFINET Parameter Value Supported protocols RTC - real-time cyclic protocol, class 1 RTA - real-time acyclic protocol DCP - discovery and configuration protocol *) CL-RPC - connectionless remote procedure call Since revision FW 2.4.8.0 additionally LLDP - link layer discovery protocol SNMP - simply network management protocol (SNMP v1)
  • Page 122: Terminal Units (Ac500 Standard)

    Device specifications Terminal units (AC500 standard) > TU507-ETH and TU508-ETH for Ethernet communication interface modules 1.5 Terminal units (AC500 standard) Hot swap System requirements for hot swapping of I/O modules: – Types of terminal units that support hot swapping of I/O modules have the appendix TU5xx-H.
  • Page 123 Device specifications Terminal units (AC500 standard) > TU507-ETH and TU508-ETH for Ethernet communication interface modules I/O bus (10 pins, female) to connect the first terminal unit 2a Plug (2x 25 pins) to connect the inserted Ethernet communication interface module 2b Plug (3x 19 pins) to connect the inserted Ethernet communication interface module With a screwdriver, inserted in this place, the terminal unit and the adjacent terminal unit can be shoved from each other 2 holes for wall mounting...
  • Page 124 Device specifications Terminal units (AC500 standard) > TU507-ETH and TU508-ETH for Ethernet communication interface modules XC version XC = eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version. The figure 4 in the Part no. 1SAP4... (label) identifies the XC version. Terminals Screw terminals Spring terminals...
  • Page 125 Device specifications Terminal units (AC500 standard) > TU507-ETH and TU508-ETH for Ethernet communication interface modules NOTICE! Risk of corrosion! Unused connectors and slots may corrode if XC devices are used in salt-mist environments. Protect unused connectors and slots with TA535 protective caps for XC Ä...
  • Page 126: Tu515, Tu516, Tu541 And Tu542 For I/O Modules

    Device specifications Terminal units (AC500 standard) > TU515, TU516, TU541 and TU542 for I/O modules 1.5.1.2 Ordering data Part no. Description Product life cycle phase *) 1SAP 214 200 R0001 TU507-ETH, Ethernet terminal unit, Active 24 V DC, screw terminals 1SAP 214 000 R0001 TU508-ETH, Ethernet terminal unit, Active 24 V DC, spring terminals...
  • Page 127 Device specifications Terminal units (AC500 standard) > TU515, TU516, TU541 and TU542 for I/O modules I/O bus (10 pins, male) to connect the previous terminal unit, the CPU terminal base or the communication interface module to the terminal unit I/O bus (10 pins, female) to connect other terminal units 3a Plug (2 x 25 pins) to connect the inserted I/O modules 3b Plug (2 x 19 pins) to connect the inserted I/O modules With a screwdriver inserted in this place, the terminal unit and the adjacent terminal unit can...
  • Page 128 Device specifications Terminal units (AC500 standard) > TU515, TU516, TU541 and TU542 for I/O modules WARNING! Electric shock due to negligent behavior during hot swapping! To avoid electric shock – make sure the following conditions apply: – Digital outputs are not under load. –...
  • Page 129 Device specifications Terminal units (AC500 standard) > TU515, TU516, TU541 and TU542 for I/O modules The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from the terminal unit in a powered system.
  • Page 130 Device specifications Terminal units (AC500 standard) > TU515, TU516, TU541 and TU542 for I/O modules Device Min. required device index for I/O module as of FW Version 3.0.14 DI572 DO524 (-XC) DO526 DO526-XC DO561 DO562 DO571 DO572 DO573 DX522 (-XC) DX531 DX561 DX571...
  • Page 131 Device specifications Terminal units (AC500 standard) > TU515, TU516, TU541 and TU542 for I/O modules – For information about wiring specifications see the description of the ter- Ä Chapter 2.6.4.3 “Terminals at the terminal unit” on page 990. minal units –...
  • Page 132: Tu517 And Tu518 For Communication Interface Modules

    Device specifications Terminal units (AC500 standard) > TU517 and TU518 for communication interface modules Parameter Value Screw terminals Front terminal, conductor connection vertically with respect to the printed circuit board Spring terminals Front terminal, conductor connection vertically with respect to the printed circuit board Weight 200 g Mounting position...
  • Page 133 Device specifications Terminal units (AC500 standard) > TU517 and TU518 for communication interface modules I/O bus (10 pins, female) to connect the first terminal unit 2a Plug (2 25 pins) to connect the inserted communication interface module 2b Plug (2 19 pins) to connect the inserted communication interface module With a screwdriver, inserted in this place, the terminal unit and the adjacent I/O terminal unit can be shoved from each other 2 holes for wall mounting...
  • Page 134 Device specifications Terminal units (AC500 standard) > TU517 and TU518 for communication interface modules XC version XC = eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version. The figure 4 in the Part no. 1SAP4... (label) identifies the XC version. Terminals Screw terminals Spring terminals...
  • Page 135: Tu531 And Tu532 For I/O Modules

    Device specifications Terminal units (AC500 standard) > TU531 and TU532 for I/O modules Ä Chapter 2.7.1 “System data AC500-XC” on page 1023 are The system data of AC500-XC applicable to the XC version. Only additional details are therefore documented below. The technical data are also applicable to the XC version.
  • Page 136 Device specifications Terminal units (AC500 standard) > TU531 and TU532 for I/O modules I/O bus (10 pins, male) to connect the previous terminal unit, the CPU terminal base or the communication interface module to the terminal unit I/O bus (10 pins, female) to connect other terminal units 3a Plug (2 x 25 pins) to connect the inserted I/O modules 3b Plug (3 x 19 pins) to connect the inserted I/O modules With a screwdriver inserted in this place, the terminal unit and the adjacent I/O terminal unit...
  • Page 137 Device specifications Terminal units (AC500 standard) > TU531 and TU532 for I/O modules WARNING! Electric shock due to negligent behavior during hot swapping! To avoid electric shock – make sure the following conditions apply: – Digital outputs are not under load. –...
  • Page 138 Device specifications Terminal units (AC500 standard) > TU531 and TU532 for I/O modules The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from the terminal unit in a powered system.
  • Page 139 Device specifications Terminal units (AC500 standard) > TU531 and TU532 for I/O modules Device Min. required device index for I/O module as of FW Version 3.0.14 DI572 DO524 (-XC) DO526 DO526-XC DO561 DO562 DO571 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 XC version...
  • Page 140 Device specifications Terminal units (AC500 standard) > TU531 and TU532 for I/O modules – For information about wiring specifications see the description of the ter- Ä Chapter 2.6.4.3 “Terminals at the terminal unit” on page 990. minal units – For a detailed description of the mounting, disassembly and connection of the module, please refer to the System Assembly, Construction and Con- nection chapter Ä...
  • Page 141 Device specifications Terminal units (AC500 standard) > TU531 and TU532 for I/O modules Parameter Value Number of channels per module Distribution of the channels into groups 4 groups of 8 channels each (1.0...1.7, 2.0...2.7, 3.0...3.7, 4.0...4.7), the allocation of the channels is given by the inserted I/O module Terminals 1.8...4.8 and 1.9...4.9 Max.
  • Page 142: I/O Modules

    Device specifications I/O modules > Digital I/O modules 1.6 I/O modules Hot swap System requirements for hot swapping of I/O modules: – Types of terminal units that support hot swapping of I/O modules have the appendix TU5xx-H. – I/O modules as of index F0. The following I/O bus masters support hot swapping of attached I/O modules: –...
  • Page 143 Device specifications I/O modules > Digital I/O modules I/O bus 16 yellow LEDs to display the states of the inputs/outputs C0 to C15 Terminal number Allocation of signal name Interfast connector (20-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose The digital I/O module DC561 can be connected to the following devices via the I/O bus connector:...
  • Page 144 Device specifications I/O modules > Digital I/O modules The inputs/outputs are group-wise galvanically isolated from each other. All other circuitry of the module is galvanically isolated from the inputs/outputs. Functionality Parameter Value Digital inputs Max. 16 (24 V DC), can be used as sink inputs Digital outputs Max.
  • Page 145 Device specifications I/O modules > Digital I/O modules Signal Description Process voltage UP +24 V DC Process voltage ZP 0 V DC The arrow located next to the Interfast connector marks terminal 1. The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU).
  • Page 146 Device specifications I/O modules > Digital I/O modules Ä Chapter 1.6.1.1.1.6 “Diagnosis” The module provides several diagnosis functions on page 147. The meaning of the LEDs is described in the section State LEDs Ä Chapter 1.6.1.1.1.7 “State LEDs” on page 147. I/O Configuration The module itself does not store configuration data.
  • Page 147 Device specifications I/O modules > Digital I/O modules Diagnosis E1...E4 Identifier AC500- <− Display in Display 000...063 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diagnosis Bit 6...7 Bit 0...5 block Class Interface Device Module Channel...
  • Page 148 Device specifications I/O modules > Digital I/O modules Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The System Data of AC500-eCo apply on page 925 Only additional details are therefore documented below. Parameter Value Process voltage UP Connections Terminals 17 and 19 for UP (+24 V DC); termi- nals 18 and 20 for ZP (0 V) Rated value 24 V DC...
  • Page 149 Device specifications I/O modules > Digital I/O modules Parameter Value Indication of the input signals 1 yellow LED per channel; the LED is ON when the input signal is high (signal 1). The module is powered via the I/O bus. Input type according to EN 61131-2 Type 1 sink Input signal range...
  • Page 150 Device specifications I/O modules > Digital I/O modules Parameter Value Rated current (all channels together, 1.6 A max.) Lamp load (max.) Not applicable Max. leakage current with signal 0 < 0.5 mA Output type Non-protected Protection type External fuse on each channel Rated protection fuse (for each channel) 1 A fast Demagnetization when inductive loads are...
  • Page 151 Device specifications I/O modules > Digital I/O modules I/O bus 16 yellow LEDs to display the states of the inputs/outputs C0 to C15 Terminal number Allocation of signal name Terminal block for input and output signals (9-pin) Terminal block for input and output signals (11-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose...
  • Page 152 Device specifications I/O modules > Digital I/O modules Functionality Parameter Value LED displays For signal states Internal power supply Via I/O bus External power supply Via the terminals ZP and UP (process voltage 24 V Connections For a detailed description of the mounting, disassembly and connection of the Ä...
  • Page 153 Device specifications I/O modules > Digital I/O modules C10 13 C11 14 C12 15 C13 16 C14 17 C15 18 UP 19 Table 62: Assignment of the terminals: Terminal Signal Description Reserved Input/output signal C0 Input/output signal C1 Input/output signal C2 Input/output signal C3 Input/output signal C4 Input/output signal C5...
  • Page 154 Device specifications I/O modules > Digital I/O modules Terminal Signal Description Input/output signal C6 Input/output signal C7 Reserved Input/output signal C8 Input/output signal C9 Input/output signal C10 Input/output signal C11 Input/output signal C12 Input/output signal C13 Input/output signal C14 Input/output signal C15 Process voltage UP +24 V DC Process voltage ZP 0 V DC The internal power supply voltage for the module's circuitry is carried out via the I/O bus...
  • Page 155 Device specifications I/O modules > Digital I/O modules Process supply voltage must be connected to UP/ZP of the module. The inputs and UP/ZP must use the same power supply. The following figure shows the connection of the digital input/output module DC562: 3 C1 4 C2 5 C3...
  • Page 156 Device specifications I/O modules > Digital I/O modules I/O configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or communication interface module) during power-up of the system. Hence, replacing I/O modules is possible without any re-parameterization via software.
  • Page 157 Device specifications I/O modules > Digital I/O modules Diagnosis E1...E4 Identifier AC500- <− Display in Display 000...063 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diagnosis Bit 6...7 Bit 0...5 block Class Inter- Device Module Channel...
  • Page 158 Device specifications I/O modules > Digital I/O modules Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The System Data of AC500-eCo apply on page 925 Only additional details are therefore documented below. Parameter Value Process voltage UP Connections Terminal 19 for UP (+24 V DC) and terminal 20 for ZP (0 V) Rated value 24 V DC...
  • Page 159 Device specifications I/O modules > Digital I/O modules Parameter Value Input signal range +24 V DC Signal 0 -3 V...+5 V Undefined signal +5 V...+15 V Signal 1 +15 V...+30 V Ripple with signal 0 -3 V...+5 V Ripple with signal 1 +15 V...+30 V Input current per channel Input voltage +24 V...
  • Page 160 Device specifications I/O modules > Digital I/O modules Parameter Value Max. leakage current with signal 0 < 0.5 mA Output type Non-protected Protection type External fuse on each channel Rated protection fuse (for each channel) 3 A fast Demagnetization when inductive loads are Must be performed externally according to switched off driven load specification...
  • Page 161 Device specifications I/O modules > Digital I/O modules 1.6.1.1.3 DI561 - Digital input module ● 8 digital inputs 24 V DC / 24 V AC (I0 to I7) in 1 group ● Module-wise galvanically isolated I/O bus 8 yellow LEDs to display the signal states of the inputs I0 to I7 Terminal number Allocation of signal name Terminal block for input signals (9-pin)
  • Page 162 Device specifications I/O modules > Digital I/O modules The I/O module must not be used as a decentralized I/O module with CI590- CS31-HA communication interface modules. Functionality Parameter Value LED displays For signal states Internal power supply Via I/O bus External power supply Not necessary Connections...
  • Page 163 Device specifications I/O modules > Digital I/O modules Terminal Signal Description Input signal I2 Input signal I3 Input signal I4 Input signal I5 Input signal I6 Input signal I7 The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU).
  • Page 164 Device specifications I/O modules > Digital I/O modules C0..7 C0..7 3 I1 3 I1 4 I2 4 I2 + / ~ + / ~ 5 I3 5 I3 24 V 24 V DC/AC DC/AC – / ~ – / ~ 7 I5 7 I5 8 I6...
  • Page 165 Device specifications I/O modules > Digital I/O modules ) the module has no additional user-configurable parameters ) Value is hexadecimal: HighByte is slot (xx: 0...7), LowByte is index (1...n) GSD file: Ext_User_Prm_Data_Len = 0x03 Ext_User_Prm_Data_Const(0) = 0xDA, 0x17, 0x00; Diagnosis E1...E4 Identifier AC500-...
  • Page 166 Device specifications I/O modules > Digital I/O modules State LEDs State Color LED = OFF LED = ON Inputs I0...I7 Digital input Yellow Input is OFF Input is ON In the undefined signal range, the state LED for the inputs can be ON although the input state detected by the module is OFF.
  • Page 167 Device specifications I/O modules > Digital I/O modules Parameter Value Input signal range -24 V DC +24 V DC 24 V AC 50/60 Hz Signal 0 -5 V...+3 V -3 V...+5 V 0 V AC...5 V AC Undefined signal -15 V...-5 V +5 V...+15 V 5 V AC...14 V AC Signal 1...
  • Page 168 Device specifications I/O modules > Digital I/O modules I/O bus 16 yellow LEDs to display the signal states of the inputs I0 to I15 Terminal number Allocation of signal name Terminal block for input signals (9-pin) Terminal block for input signals (11-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose...
  • Page 169 Device specifications I/O modules > Digital I/O modules Functionality Parameter Value LED displays For signal states Internal power supply Via I/O bus External power supply Not necessary Connections For a detailed description of the mounting, disassembly and connection of the module, please refer to the System Assembly chapter Ä...
  • Page 170 Device specifications I/O modules > Digital I/O modules Terminal Signal Description C0...7 Input common for signals I0 to I7 Input signal I0 Input signal I1 Input signal I2 Input signal I3 Input signal I4 Input signal I5 Input signal I6 Input signal I7 C8...15 Input common for signals I8 to I15...
  • Page 171 Device specifications I/O modules > Digital I/O modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations on the system. –...
  • Page 172 Device specifications I/O modules > Digital I/O modules Ä Chapter 1.6.1.1.4.7 “State The meaning of the LEDs is described in section State LEDs LEDs” on page 173. I/O configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or communication interface module) during power-up of the system.
  • Page 173 Device specifications I/O modules > Digital I/O modules Diagnosis E1...E4 Identifier AC500- <− Display in Display 000...063 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diagnosis Bit 6...7 Bit 0...5 block Class Interface Device Module Channel...
  • Page 174 Device specifications I/O modules > Digital I/O modules In the undefined signal range, the state LED for the inputs can be ON although the input state detected by the module is OFF. Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The System Data of AC500-eCo apply on page 925 Only additional details are therefore documented below.
  • Page 175 Device specifications I/O modules > Digital I/O modules Parameter Value Signal 1 -30 V...-15 V +15 V...+30 V 14 V AC...27 V Input current per channel Input voltage 24 V Typ. 5 mA Typ. 5 mA r.m.s. Input voltage 5 V Typ.
  • Page 176 Device specifications I/O modules > Digital I/O modules 1.6.1.1.5 DI571 - Digital input module ● 8 digital inputs 100-240 V AC (I0 to I7) in 8 groups ● Module-wise galvanically isolated I/O bus 8 yellow LEDs to display the signal states of the inputs I0 to I7 Terminal number Allocation of signal name Terminal block for input signals (9-pin)
  • Page 177 Device specifications I/O modules > Digital I/O modules The I/O module must not be used as a decentralized I/O module with CI590- CS31-HA communication interface modules. Functionality Parameter Value LED displays For signal states Internal power supply Via I/O bus External power supply Not necessary Connections...
  • Page 178 Device specifications I/O modules > Digital I/O modules −−− −−− −−− −−− Table 64: Assignment of the terminals: Terminal Signal Description Input signal I0 Neutral conductor for the input signal I0 Input signal I1 Neutral conductor for the input signal I1 Input signal I2 Neutral conductor for the input signal I2 Input signal I3...
  • Page 179 Device specifications I/O modules > Digital I/O modules Terminal Signal Description Neutral conductor for the input signal I6 Input signal I7 Neutral conductor for the input signal I7 Reserved Reserved Reserved The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU).
  • Page 180 Device specifications I/O modules > Digital I/O modules 3 I1 4 N1 5 I2 6 N2 7 I3 8 N3 9 −−− 12 I5 13 N5 14 I6 15 N6 16 I7 17 N7 18 −−− 19 −−− 20 −−− NOTICE! Risk of damaging the PLC modules! The PLC modules will be irreparably damaged if a voltage >...
  • Page 181 Device specifications I/O modules > Digital I/O modules Internal data exchange Parameter Value Digital inputs (bytes) Digital outputs (bytes) I/O configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or communication interface module) during power-up of the system.
  • Page 182 Device specifications I/O modules > Digital I/O modules Diagnosis E1...E4 Identifier AC500- <− Display in Display 000...063 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diagnosis Bit 6...7 Bit 0...5 block Class Interface Device Module Channel...
  • Page 183 Device specifications I/O modules > Digital I/O modules Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The System Data of AC500-eCo apply on page 925 Only additional details are therefore documented below. Parameter Value Galvanic isolation Yes, between the channels and the rest of the module Isolated groups 8 (1 channel per group)
  • Page 184 Device specifications I/O modules > Digital I/O modules Parameter Value Shielded 500 m Unshielded 300 m Ordering data Part no. Description Product life cycle phase *) 1TNE 968 902 R2103 DI571, digital input module, 8 DI, Active 100 V AC...240 V AC 1TNE 968 901 R3101 Terminal block TA563-9, 9 pins, screw Active front, cable side, 6 pieces per unit...
  • Page 185 Device specifications I/O modules > Digital I/O modules I/O bus 16 yellow LEDs to display the signal states of the inputs I0 to I15 Terminal number Allocation of signal name Terminal block for input signals (9-pin) Terminal block for input signals (11-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose...
  • Page 186 Device specifications I/O modules > Digital I/O modules Functionality Parameter Value LED displays For signal states Internal power supply Via I/O bus External power supply Not necessary Connections For a detailed description of the mounting, disassembly and connection of the module, please refer to the System Assembly chapter Ä...
  • Page 187 Device specifications I/O modules > Digital I/O modules Table 65: Assignment of the terminals Terminal Signal Description Input signal I0 Input signal I1 Input signal I2 Input signal I3 Input signal I4 Input signal I5 Input signal I6 Input signal I7 N0...7 Neutral conductor for the input signals I0...I7 Input signal I8...
  • Page 188 Device specifications I/O modules > Digital I/O modules WARNING! Removal/Insertion under power The devices are not designed for removal or insertion under power. Because of unforeseeable consequences, it is not allowed to plug or unplug devices with the power being ON. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 189 Device specifications I/O modules > Digital I/O modules 3 I2 4 I3 5 I4 6 I5 7 I6 8 I7 9 N0..7 12 I10 13 I11 14 I12 15 I13 16 I14 17 I15 18 N8..15 19 --- 20 --- NOTICE! Risk of damaging the PLC modules! The PLC modules will be irreparably damaged if a voltage >...
  • Page 190 Device specifications I/O modules > Digital I/O modules Hence, replacing I/O modules is possible without any re-parameterization via software. If the external power supply voltage via UP/ZP terminals fails, the I/O module loses its configuration data. The whole station has to be switched off and on again to re-configure the module.
  • Page 191 Device specifications I/O modules > Digital I/O modules Diagnosis E1...E4 Identifier AC500- <− Display in Display 000...063 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diagnosis Bit 6...7 Bit 0...5 block Class Interface Device Module Channel...
  • Page 192 Device specifications I/O modules > Digital I/O modules Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The System Data of AC500-eCo apply on page 925 Only additional details are therefore documented below. Parameter Value Galvanic isolation Yes, between the input groups and the rest of the module Isolated groups 2 (8 channels per group)
  • Page 193 Device specifications I/O modules > Digital I/O modules Parameter Value Max. permissible leakage current (at 2-wire prox- 1 mA imity switches) Max. cable length Shielded 1000 m Unshielded 600 m Ordering data Part no. Description Product life cycle phase *) 1SAP 230 500 R0000 DI572, digital input module, 16 DI, Active 100 V AC...240 V AC...
  • Page 194 Device specifications I/O modules > Digital I/O modules I/O bus 8 yellow LEDs to display the signal states of the outputs O0 to O7 Terminal number Allocation of signal name Terminal block for output signals (11-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose The device can be used as a decentralized I/O extension module for S500 communication...
  • Page 195 Device specifications I/O modules > Digital I/O modules Functionality Parameter Value LED displays For signal states Internal power supply Via I/O bus External power supply Via the terminals ZP and UP (process supply voltage 24 V DC) Connections For a detailed description of the mounting, disassembly and connection of the Ä...
  • Page 196 Device specifications I/O modules > Digital I/O modules Terminals Signal Description Output signal O5 Output signal O6 Output signal O7 Process supply voltage UP +24 V DC Process supply voltage ZP 0 V The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU).
  • Page 197 Device specifications I/O modules > Digital I/O modules −−− 12 O1 13 O2 14 O3 15 O4 16 O5 17 O6 18 O7 19 UP 24 VDC − 20 ZP NOTICE! Risk of malfunctions in the plant! The outputs may switch on for a period of 10 to 50 µs if the process supply voltage UP/ZP is switched on.
  • Page 198 Device specifications I/O modules > Digital I/O modules If the external power supply voltage via UP/ZP terminals fails, the I/O module loses its configuration data. The whole station has to be switched off and on again to re-configure the module. Parameterization The arrangement of the parameter data is performed with Automation Builder software.
  • Page 199 Device specifications I/O modules > Digital I/O modules E1...E4 Identifier AC500- <− Display in Display 000...063 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diagnosis Bit 6...7 Bit 0...5 block Class Interface Device Module Channel Error...
  • Page 200 Device specifications I/O modules > Digital I/O modules Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The System Data of AC500-eCo apply on page 925 Only additional details are therefore documented below. Parameter Value Process supply voltage UP Connections Terminal 19 for UP (+24 V DC) and terminal 20 for ZP (0 V DC) Rated value...
  • Page 201 Device specifications I/O modules > Digital I/O modules Parameter Value Way of operation Non-latching type Min. output voltage at signal 1 20 V DC at max. current consumption Output delay (max. at rated load) 0 to 1 50 µs 1 to 0 200 µs Output data length 1 byte...
  • Page 202 Device specifications I/O modules > Digital I/O modules *) Modules in lifecycle Classic are available from stock but not recommended for planning and commissioning of new installations. 1.6.1.1.8 DO562 - Digital output module ● 16 digital outputs 24 V DC (O0 to O15) in 1 group ●...
  • Page 203 Device specifications I/O modules > Digital I/O modules Intended purpose The device can be used as a decentralized I/O extension module for S500 communication iInterface modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs. The outputs are group-wise galvanically isolated from each other.
  • Page 204 Device specifications I/O modules > Digital I/O modules O10 13 O11 14 O12 15 O13 16 O14 17 O15 18 Table 67: Assignment of the terminals: Terminal Signal Description Reserved Output signal O0 Output signal O1 Output signal O2 Output signal O3 Output signal O4 Output signal O5 Output signal O6...
  • Page 205 Device specifications I/O modules > Digital I/O modules Terminal Signal Description Output signal O12 Output signal O13 Output signal O14 Output signal O15 Process voltage UP (24 V DC) Process voltage ZP (0 V DC) The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU).
  • Page 206 Device specifications I/O modules > Digital I/O modules 3 O1 4 O2 5 O3 6 O4 7 O5 8 O6 9 O7 12 O9 13 O10 14 O11 15 O12 16 O13 17 O14 18 O15 19 UP 24 VDC 20 ZP NOTICE! Risk of malfunctions in the plant!
  • Page 207 Device specifications I/O modules > Digital I/O modules NOTICE! Risk of damaging the I/O module! The outputs are not protected against short circuits and overload. – Never short-circuit or overload the outputs. – Never connect the outputs to other voltages. –...
  • Page 208 Device specifications I/O modules > Digital I/O modules Diagnosis E1...E4 Identifier AC500- <− Display in 000...063 Display Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diagnosis Bit 6...7 Bit 0...5 block Class Inter- face Device Module Channel Error-...
  • Page 209 Device specifications I/O modules > Digital I/O modules Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The System Data of AC500-eCo apply on page 925 Only additional details are therefore documented below. Parameter Value Process supply voltage UP Connections Terminal 19 for UP (+24 V DC) and terminal 20 for ZP (0 V DC) Rated value...
  • Page 210 Device specifications I/O modules > Digital I/O modules Parameter Value Indication of the output signals 1 yellow LED per channel; the LED is on when the output signal is high (signal 1) and the module is powered via the I/O bus Way of operation Non-latching type Min.
  • Page 211 Device specifications I/O modules > Digital I/O modules Part no. Description Product life cycle phase *) 1TNE 968 901 R3103 Terminal block TA564-9, 9 pins, screw Active front, cable front, 6 pieces per unit 1TNE 968 901 R3104 Terminal block TA564-11, 11 pins, Active screw front, cable front, 6 pieces per unit...
  • Page 212 Device specifications I/O modules > Digital I/O modules I/O bus 8 yellow LEDs to display the signal states of the outputs O0 to O7 Terminal number Allocation of signal name Terminal block for output signals (11-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose The device can be used as a decentralized I/O extension module for S500 communication...
  • Page 213 Device specifications I/O modules > Digital I/O modules Functionality Parameter Value LED displays For signal states Internal power supply Via I/O bus External power supply Via the terminal L+ (process voltage 24 V DC). The negative pole is provided by the I/O bus. Connections For a detailed description of the mounting, disassembly and connection of the Ä...
  • Page 214 Device specifications I/O modules > Digital I/O modules Terminal Signal Description Normally-open contact of the output NO5 Normally-open contact of the output NO6 Normally-open contact of the output NO7 R4..7 Output common for signals NO4 to NO7 Process voltage L+ +24 V DC The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU).
  • Page 215 Device specifications I/O modules > Digital I/O modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations on the system. –...
  • Page 216 Device specifications I/O modules > Digital I/O modules 24 VAC/ 120 VAC/ 240 VAC 12 NO2 13 NO3 14 R0...3 15 NO4 24 VAC/ 16 NO5 120 VAC/ 240 VAC 17 NO6 18 NO7 19 R4...7 20 L+ Fig. 8: Connection of 24 V AC or 100-240 V AC actuators NOTICE! Risk of damaging the I/O module! The outputs are not protected against short circuit and overload.
  • Page 217 Device specifications I/O modules > Digital I/O modules The L+ connection of the DO571 and the 24 V supply of the CPU/communica- tion interface module must be connected to the same 24 V power supply. The module provides several diagnosis functions (see Diagnosis Ä...
  • Page 218 Device specifications I/O modules > Digital I/O modules Ext_User_Prm_Data_Len = 0x04 Ext_User_Prm_Data_Const(0) = 0xEF, 0x17, 0x00,\ 0x01; Diagnosis E1...E4 Identi- AC500- <− Display in fier Display 000...06 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diag- Bit 6...7...
  • Page 219 Device specifications I/O modules > Digital I/O modules With "Module" the following allocation applies depending on the master: Module error: I/O bus or PNIO: 31 = module itself; COM1/COM2: 1...10 = expansion 1...10 Channel error: I/O bus or PNIO = module type (2 = DO); COM1/COM2: 1..10 = expansion 1..10 In case of module errors, with channel "31 = Module itself"...
  • Page 220 Device specifications I/O modules > Digital I/O modules No effects of No effects of multiple overloads on isolated multi-channel modules occur, as every channel is multiple over- protected individually by an external fuse. loads Technical data of the digital outputs Parameter Value Number of channels per module...
  • Page 221 Device specifications I/O modules > Digital I/O modules Parameter Value Output current limitation Connection of 2 outputs in parallel Not possible Lifetime of relay contacts (cycles) 100.000 at rated load Max. cable length Shielded 500 m Unshielded 150 m ) Per group in case of group fuse protection. For each channel in case of channel-by-channel fuse protection.
  • Page 222 Device specifications I/O modules > Digital I/O modules I/O bus 8 yellow LEDs to display the signal states of the outputs O0 to O7 Terminal number Allocation of signal name Terminal block for output signals (9-pin) Terminal block for output signals (11-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose...
  • Page 223 Device specifications I/O modules > Digital I/O modules Functionality Parameter Value LED displays For signal states Internal power supply Via I/O bus External power supply Not necessary Connections For a detailed description of the mounting, disassembly and connection of the module, please refer to the System Assembly chapter Ä...
  • Page 224 Device specifications I/O modules > Digital I/O modules −−− −−− −−− −−− Table 69: Assignment of the terminals: Terminal Signal Description Output signal O0 Neutral conductor for the output signal O0 Output signal O1 Neutral conductor for the output signal O1 Reserved Output signal O2 Neutral conductor for the...
  • Page 225 Device specifications I/O modules > Digital I/O modules Terminal Signal Description Neutral conductor for the output signal O4 Output signal O5 Neutral conductor for the output signal O5 Reserved Output signal O6 Neutral conductor for the output signal O6 Output signal O7 Neutral conductor for the output signal O7 Reserved...
  • Page 226 Device specifications I/O modules > Digital I/O modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations on the system. –...
  • Page 227 Device specifications I/O modules > Digital I/O modules NOTICE! Risk of damaging the PLC modules! The PLC modules will be irreparably damaged if a voltage > 240 V is con- nected. Make sure that all inputs are fed from the same phase. The module must not be connected to a 400 V voltage.
  • Page 228 Device specifications I/O modules > Digital I/O modules Ext_User_Prm_Data_Len = 0x03 Ext_User_Prm_Data_Const(0) = 0xF3, 0x17, 0x00; Diagnosis E1...E4 Identifier AC500- <− Display in Display 000...063 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diagnosis Bit 6...7 Bit 0...5...
  • Page 229 Device specifications I/O modules > Digital I/O modules State LEDs State Color LED = OFF LED = ON Outputs Digital output Yellow Output is Output is ON O0...O7 Technical data Ä Chapter 2.5.1 “System data AC500-eCo V3” The System Data of AC500-eCo apply on page 925 Only additional details are therefore documented below.
  • Page 230 Device specifications I/O modules > Digital I/O modules Parameter Value Way of operation Non-latching type Output delay On Request Output data length 1 byte Output current Rated current per channel (max.) 0.3 A Rated current per group (max.) 0.3 A Surge current (max.) On request Lamp load (max.)
  • Page 231 Device specifications I/O modules > Digital I/O modules Part no. Description Product life cycle phase *) 1TNE 968 901 R3105 Terminal block TA565-9, 9 pins, spring Active front, cable front, 6 pieces per unit 1TNE 968 901 R3106 Terminal block TA565-11, 11 pins, Active spring front, cable front, 6 pieces per unit...
  • Page 232 Device specifications I/O modules > Digital I/O modules Allocation of signal name Terminal block for output signals (9-pin) Terminal block for output signals (11-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose The device can be used as a decentralized I/O extension module for S500 communication iInterface modules (e.
  • Page 233 Device specifications I/O modules > Digital I/O modules R0..7 NO10 NO11 NO12 NO13 NO14 NO15 R8..15 Table 70: Assignment of the terminals: Terminal Signal Description Normally-open contact of the output NO0 Normally-open contact of the output NO1 Normally-open contact of the output NO2 Normally-open contact of the output NO3 Normally-open contact of the output NO4 Normally-open contact of the output NO5...
  • Page 234 Device specifications I/O modules > Digital I/O modules Terminal Signal Description NO13 Normally-open contact of the output NO13 NO14 Normally-open contact of the output NO14 NO15 Normally-open contact of the output NO15 R8..15 Output common for signals NO8 to NO15 Process voltage L+ (24 V DC) Process voltage M (0 V DC) The internal power supply voltage for the module's circuitry is carried out via the I/O bus...
  • Page 235 Device specifications I/O modules > Digital I/O modules NOTICE! Risk of damaging the I/O module! The outputs are not protected against short circuit and overload. – Never short-circuit or overload the outputs. – Never connect inductive loads without an external suppression against voltage peaks due to inductive kickback.
  • Page 236 Device specifications I/O modules > Digital I/O modules 3 NO2 4 NO3 5 NO4 6 NO5 24 V DC 7 NO6 8 NO7 9 R0..7 12 NO10 13 NO11 14 NO12 15 NO13 24 V DC 16 NO14 17 NO15 18 R8..15 19 L+ 24 V DC...
  • Page 237 Device specifications I/O modules > Digital I/O modules 3 NO2 4 NO3 5 NO4 6 NO5 120 V AC/ 240 V AC 7 NO6 8 NO7 9 R0..7 12 NO10 13 NO11 14 NO12 120 V AC/ 15 NO13 240 V AC 16 NO14 17 NO15 18 R8..15...
  • Page 238 Device specifications I/O modules > Digital I/O modules CPU / I/O−Bus DO573 Bus Module M / ZP L+ / UP 24 V DC Fig. 12: Power supply - the negative connection is realized via the I/O bus The L+ connection of the DO573 and the 24 V supply of the CPU/communica- tion interface module must be connected to the same 24 V power supply .
  • Page 239 Device specifications I/O modules > Digital I/O modules Name Value Internal Internal Default Min. Max. EDS Slot Value Value, Index Type Module ID Internal WORD 6150 65535 xx01 6150 0x1806 Ignore BYTE module (0x00) Parameter Internal BYTE xx02 length Check BYTE supply 0x01...
  • Page 240 Device specifications I/O modules > Digital I/O modules E1...E4 Identi- AC500- <− Display in fier Display 000...06 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diag- Bit 6...7 Bit 0...5 nosis block Class Inter- Device Module...
  • Page 241 Device specifications I/O modules > Digital I/O modules Only additional details are therefore documented below. Parameter Value Process supply voltage L+ Connections Terminals 19 for L+ (+24 V DC) and 20 for M (0 V DC) Rated value 24 V DC Current consumption via L+ 50 mA Max.
  • Page 242 Device specifications I/O modules > Digital I/O modules Parameter Value Relay output voltage Rated value 24 V DC or 120/240 V AC Output delay Switching 0 to 1 (max.) Typ. 10 ms Switching 1 to 0 (max.) Typ. 10 ms Output data length 2 bytes Output current...
  • Page 243 Device specifications I/O modules > Digital I/O modules Part no. Description Product life cycle phase *) 1TNE 968 901 R3102 Terminal block TA563-11, 11 pins, Active screw front, cable side, 6 pieces per unit 1TNE 968 901 R3103 Terminal block TA564-9, 9 pins, screw Active front, cable front, 6 pieces per unit 1TNE 968 901 R3104 Terminal block TA564-11, 11 pins,...
  • Page 244 Device specifications I/O modules > Digital I/O modules I/O bus 8 yellow LEDs to display the signal states of the inputs I0 to I7 8 yellow LEDs to display the signal states of the outputs O0 to O7 Terminal number Allocation of signal name Terminal block for input signals (9-pin) Terminal block for output signals (11-pin)
  • Page 245 Device specifications I/O modules > Digital I/O modules The I/O module must not be used as a decentralized I/O module with CI590- CS31-HA communication interface modules. Functionality Parameter Value LED displays For signal states Internal power supply Via I/O bus External power supply Via the terminals ZP and UP (process voltage 24 V DC) Connections...
  • Page 246 Device specifications I/O modules > Digital I/O modules C0..7 1 −−− 10 Table 71: Assignment of the terminals: Terminal Signal Description C0...7 Input common for signals I0 to Input signal I0 Input signal I1 Input signal I2 Input signal I3 Input signal I4 Input signal I5 Input signal I6...
  • Page 247 Device specifications I/O modules > Digital I/O modules Terminal Signal Description Output signal O3 Output signal O4 Output signal O5 Output signal O6 Output signal O7 Process voltage UP +24 V DC Process voltage ZP 0 V DC The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU).
  • Page 248 Device specifications I/O modules > Digital I/O modules The following figure shows the connection of the inputs to the digital input/output module DX561: C0..7 3 I1 4 I2 + / ~ 5 I3 24 V DC/AC – / ~ 7 I5 8 I6 9 I7 Fig.
  • Page 249 Device specifications I/O modules > Digital I/O modules −−− 12 O1 13 O2 14 O3 15 O4 16 O5 17 O6 18 O7 19 UP 24 VDC − 20 ZP Fig. 15 NOTICE! Risk of malfunctions in the plant! The outputs may switch on for a period of 10 to 50 µs if the process supply voltage UP/ZP is switched on.
  • Page 250 Device specifications I/O modules > Digital I/O modules If the external power supply voltage via UP/ZP terminals fails, the I/O module loses its configuration data. The whole station has to be switched off and on again to re-configure the module. Parameterization The arrangement of the parameter data is performed with Automation Builder software.
  • Page 251 Device specifications I/O modules > Digital I/O modules Diagnosis E1...E4 Identifier AC500- <− Display in Display 000...063 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diagnosis Bit 6...7 Bit 0...5 block Class Interface Device Module Channel...
  • Page 252 Device specifications I/O modules > Digital I/O modules State LEDs State Color LED = OFF LED = ON Inputs I0...I7 Digital input Yellow Input is OFF Input is ON Outputs Digital output Yellow Output is Output is ON O0...O7 Technical data The System Data of AC500-eCo apply Ä...
  • Page 253 Device specifications I/O modules > Digital I/O modules Technical data of the digital inputs Parameter Value Number of channels per module Distribution of the channels into groups 1 group for 8 channels Connections of the channels I0 to I7 Terminals 2 to 9 Reference potential for the channels I0 to I7 Terminal 1 Indication of the input signals...
  • Page 254 Device specifications I/O modules > Digital I/O modules Parameter Value Way of operation Non-latching type Max. output voltage at signal 1 20 V DC at max. current consumption Output delay 0 to 1 50 µs 1 to 0 200 µs Output data length 1 byte Output current...
  • Page 255 Device specifications I/O modules > Digital I/O modules Part no. Description Product life cycle phase *) 1TNE 968 901 R3104 Terminal block TA564-11, 11 pins, Active screw front, cable front, 6 pieces per unit 1TNE 968 901 R3105 Terminal block TA565-9, 9 pins, spring Active front, cable front, 6 pieces per unit 1TNE 968 901 R3106 Terminal block TA565-11, 11 pins,...
  • Page 256 Device specifications I/O modules > Digital I/O modules I/O bus 8 yellow LEDs to display the signal states of the inputs I0 to I7 8 yellow LEDs to display the signal states of the outputs NO0 to NO7 Terminal number Allocation of signal name Terminal block for input signals (9-pin) Terminal block for output signals (11-pin)
  • Page 257 Device specifications I/O modules > Digital I/O modules The I/O module must not be used as a decentralized I/O module with CI590- CS31-HA communication interface modules. Functionality Parameter Value LED displays For signal states Internal power supply Via I/O bus External power supply Via the terminal L+ (process voltage 24 V DC).
  • Page 258 Device specifications I/O modules > Digital I/O modules C0..7 1 R0..3 R4..7 Table 72: Assignment of the terminals: Terminal Signal Description C0...7 Input common for signals I0 to Input signal I0 Input signal I1 Input signal I2 Input signal I3 Input signal I4 Input signal I5 Input signal I6...
  • Page 259 Device specifications I/O modules > Digital I/O modules Terminal Signal Description Normally-open contact of the output 3 R0...3 Output common for signals O0 to O3 Normally-open contact of the output 4 Normally-open contact of the output 5 Normally-open contact of the output 6 Normally-open contact of the output 7...
  • Page 260 Device specifications I/O modules > Digital I/O modules NOTICE! Risk of damaging the PLC modules! The PLC modules can be damaged by overload. Make sure that the total current of each output common terminal (R0..3 and R4..7) does not exceed 8 A. Never connect total currents >...
  • Page 261 Device specifications I/O modules > Digital I/O modules C0..7 3 I1 4 I2 + / ~ 5 I3 24 V DC/AC – / ~ 7 I5 8 I6 9 I7 Fig. 17: Connection of inputs - source inputs The following figures show the connection of the outputs to the module: 24 VDC 12 NO2 13 NO3...
  • Page 262 Device specifications I/O modules > Digital I/O modules 24 VAC/ 120 VAC/ 240 VAC 12 NO2 13 NO3 14 R0...3 15 NO4 24 VAC/ 16 NO5 120 VAC/ 240 VAC 17 NO6 18 NO7 19 R4...7 20 L+ Fig. 19: Connection of 24 V AC or 100-240 V AC actuators The L+ connection of the DX571 and the 24 V supply of the CPU/communica- tion interface module must be connected to the same 24 V power supply.
  • Page 263 Device specifications I/O modules > Digital I/O modules WARNING! For screw terminals only: Danger of death by electric shock! The IP 20 protection degree is only provided if all terminal screws are tightened. Tighten all screws of unused load terminals of relay outputs if voltages > 24 V are connected to the relay group.
  • Page 264 Device specifications I/O modules > Digital I/O modules Name Value Internal Internal Default Min. Max. EDS Slot Value Value, Index Type Check BYTE supply 0x01 ) with CS31 and addresses smaller than 70, the value is increased by 1 ) Value is hexadecimal: HighByte is slot (xx: 0...7), LowByte is index (1...n) GSD file: Ext_User_Prm_Data_Len = 0x04...
  • Page 265 Device specifications I/O modules > Digital I/O modules In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = Module itself, 1...10 = decentralized communication interface module 1...10, ADR = hardware address (e.
  • Page 266 Device specifications I/O modules > Digital I/O modules Parameter Value Current consumption from 24 V DC power supply at Ca. 5 mA the L+/UP and M/ZP terminals of the CPU/commu- nication interface module Galvanic isolation Yes, between the input group and the output group and the rest of the module Isolated groups 3 groups (1 group for 8 input channels, 2...
  • Page 267 Device specifications I/O modules > Digital I/O modules Parameter Value Input delay (0->1 or 1->0) Typ. 8 ms Input data length 1 byte Max. cable length Shielded 500 m Unshielded 300 m ) When inputs are used with 24 V AC, external surge limiting filters are required. Technical data of the digital outputs Parameter Value...
  • Page 268 Device specifications I/O modules > Digital I/O modules Parameter Value With inductive loads On Request With lamp loads Max. 1 Hz Output type Non-protected Protection type External fuse Rated protection fuse 5 A fast Short-circuit-proof / Overload-proof No, should be provided by an external fuse or circuit breaker Overload message Output current limitation...
  • Page 269 Device specifications I/O modules > Digital I/O modules 1.6.1.2 S500 1.6.1.2.1 DC522 - Digital input/output module ● 16 configurable digital inputs/outputs ● Module-wise galvanically isolated ● Fast counter ● XC version for use in extreme ambient conditions available I/O bus Allocation between terminal number and signal name Sensor power supply 24 V DC / 0.5 A 16 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C15)
  • Page 270 Device specifications I/O modules > Digital I/O modules Digital configurable input/output unit. ● 2 sensor supply voltages 24 V DC, 0.5 A, with short-circuit and overload protection ● 16 digital configurable inputs/outputs 24 V DC (C0 to C15) in 1 group (2.0...2.7 and 4.0...4.7), each of which can be used –...
  • Page 271 Device specifications I/O modules > Digital I/O modules I/O bus 4.0 - 4.7: Connected with UP (switch) -> Input; Connected with ZP (load) -> Output Switchgear cabinet earth The assignment of the other terminals: Terminals Signal Description 1.0 to 1.3 +24 V 4 x sensor power supply sources (loadable with 0.5 A in total)
  • Page 272 Device specifications I/O modules > Digital I/O modules CAUTION! The process supply voltage must be included in the grounding concept (e. g. grounding of the negative pole). The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU).
  • Page 273 Device specifications I/O modules > Digital I/O modules Internal data exchange Without the fast counter With the fast counter (only with AC500) Digital inputs (bytes) Digital outputs (bytes) Counter input data (words) Counter output data (words) I/O Configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or communication interface module) during power-up of the system.
  • Page 274 Device specifications I/O modules > Digital I/O modules Name Value Internal Internal Default Min. Max. EDS Slot/ value value, Index type Input 0.1 ms Byte 8 ms 0x0Y04 delay 1 ms 0x02 8 ms 32 ms Fast Byte Mode 0 Not for counter 0x00...
  • Page 275 Device specifications I/O modules > Digital I/O modules State Color LED = OFF LED = ON LED flashes Inputs/ Digital input Yellow Input/output Input/output = outputs or digital = OFF C0...C15 output Process Green Process Process supply supply supply voltage voltage voltage is 24 V DC via...
  • Page 276 Device specifications I/O modules > Digital I/O modules Parameter Value Max. power dissipation within the module 6 W (outputs unloaded) Sensor power supply Connections Terminals 1.0...1.3 = +24 V, 1.4...1.7 = 0 V Terminals 3.0...3.3 = +24 V, 3.4...3.7 = 0 V Voltage 24 V DC with short-circuit and overload protec- tion...
  • Page 277 Device specifications I/O modules > Digital I/O modules Parameter Value Monitoring point of input/output indicator LED is part of the input circuitry Galvanic isolation From the rest of the module Technical data of the digital inputs/outputs if used as inputs Parameter Value Number of channels per module...
  • Page 278 Device specifications I/O modules > Digital I/O modules Parameter Value Common power supply voltage For all outputs: terminals 1.8, 2.8, 3.8 and 4.8 (positive pole of the process supply voltage, signal name UP) Output voltage for signal 1 UP (-0.8 V) Output delay (0->1 or 1->0) On request Output current...
  • Page 279 Device specifications I/O modules > Digital I/O modules Technical data of the fast counter The fast counter of the module does not work if the module is connected to a – FBP interface module – CS31 bus module – CANopen communication interface module Parameter Value Used inputs...
  • Page 280 Device specifications I/O modules > Digital I/O modules I/O bus Allocation between terminal number and signal name Sensor power supply 24 V DC / 0.5 A 24 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C23) 1 green LED to display the status of the process supply voltage UP 4 red LEDs to display errors Label...
  • Page 281 Device specifications I/O modules > Digital I/O modules Digital configurable input/output unit. ● 1 sensor supply voltage 24 V DC, 0.5 A, with short circuit and overload protection ● 24 digital configurable inputs/outputs 24 V DC (C0 to C23) in 1 group (2.0...2.7, 3.0...3.7 and 4.0...4.7), of which each can be used –...
  • Page 282 Device specifications I/O modules > Digital I/O modules Terminals 1.8 to 4.8: process voltage UP = +24 V DC Terminals 1.9 to 4.9: process voltage ZP = 0 V DC I/O bus 4.0 - 4.7: Connected with UP (switch) -> Input; Connected with ZP (load) ->...
  • Page 283 Device specifications I/O modules > Digital I/O modules Terminals Signal Description 3.0 to 3.7 C8 to C15 8 digital inputs/outputs 4.0 to 4.7 C16 to C23 8 digital inputs/outputs CAUTION! The process supply voltage must be included in the grounding concept (e. g. grounding of the negative pole).
  • Page 284 Device specifications I/O modules > Digital I/O modules Internal data exchange Without the fast counter With the fast counter (only with AC500) Digital inputs (bytes) Digital outputs (bytes) Counter input data (words) Counter output data (words) I/O configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or communication interface module) during power-up of the system.
  • Page 285 Device specifications I/O modules > Digital I/O modules Name Value Internal Internal Default Min. Max. EDS Slot/ value value, Index type Input 0.1 ms Byte 8 ms 0x0Y04 delay 1 ms 0x02 8 ms 32 ms Fast Byte Mode 0 Not for counter 0x00...
  • Page 286 Device specifications I/O modules > Digital I/O modules State LEDs During the power ON procedure, the module initializes automatically. All LEDs (except the channel LEDs) are ON during this time. State Color LED = OFF LED = ON LED flashes Inputs/ Digital input Yellow Input/output...
  • Page 287 Device specifications I/O modules > Digital I/O modules Parameter Value From 24 V DC power supply at the Ca. 2 mA terminals UP/L+ and ZP/M of the CPU/ communication interface module From UP at normal operation / with out- 0.1 A + max. 0.5 A per output puts Inrush current from UP (at power up) 0.008 A²s...
  • Page 288 Device specifications I/O modules > Digital I/O modules Parameter Value Channels C0...C7 Terminals 2.0...2.7 Channels C8 C15 Terminals 3.0...3.7 Channels C16...C23 Terminals 4.0...4.7 Indication of the input/output signals 1 yellow LED per channel, the LED is ON when the input/output signal is high (signal 1) Monitoring point of input/output indicator LED is part of the input circuitry Galvanic isolation...
  • Page 289 Device specifications I/O modules > Digital I/O modules Technical data of the digital inputs/outputs if used as outputs Parameter Value Number of channels per module Max. 24 transistor outputs Reference potential for all outputs Terminals 1.9, 2.9, 3.9 and 4.9 (negative pole of the process supply voltage, signal name ZP) Common power supply voltage For all outputs: terminals 1.8, 2.8, 3.8 and 4.8...
  • Page 290 Device specifications I/O modules > Digital I/O modules Technical data of the fast counter The fast counter of the module does not work if the module is connected to a – FBP interface module – CS31 bus module – CANopen communication interface module Parameter Value Used inputs...
  • Page 291 Device specifications I/O modules > Digital I/O modules I/O bus Allocation between terminal number and signal name 16 yellow LEDs to display the signal states at the digital inputs (I0 - I15) 16 yellow LEDs to display the signal states at the digital inputs/outputs (C16 - C31) 1 green LED to display the state of the process supply voltage UP 4 red LEDs to display errors Label...
  • Page 292 Device specifications I/O modules > Digital I/O modules Digital configurable input / output unit. ● 16 digital inputs 24 V DC in 2 groups (1.0...1.7 and 2.0...2.7) ● 16 digital configurable inputs/outputs 24 V DC (C16 to C31) in 1 group (3.0...3.7 and 4.0...4.7), of which each can be used –...
  • Page 293 Device specifications I/O modules > Digital I/O modules Connections The connection of the I/O channels is carried out using the 40 terminals of the I/O terminal unit. I/O modules can be replaced without re-wiring the terminal units. The terminals 1.8 to 4.8 and 1.9 to 4.9 are electrically interconnected within the I/O terminal unit and always have the same assignment, irrespective of the inserted module: Terminals 1.8 to 4.8: process voltage UP = +24 V DC Terminals 1.9 to 4.9: process voltage ZP = 0 V DC...
  • Page 294 Device specifications I/O modules > Digital I/O modules Terminals Signal Description 1.0 to 1.7 I0 to I7 8 digital inputs 2.0 to 2.7 I8 to I15 8 digital inputs 3.0 to 3.7 C16 to C23 8 digital inputs/outputs 4.0 to 4.7 C24 to C31 8 digital inputs/outputs CAUTION!
  • Page 295 Device specifications I/O modules > Digital I/O modules NOTICE! Risk of influences to the connected sensors! Some sensors may be influenced by the deactivated module outputs of DC532. Connect a 470 W / 1 W resistor in series to inputs C24/C25 if using them as fast counter inputs to avoid any influences.
  • Page 296 Device specifications I/O modules > Digital I/O modules Name Value Internal Internal Default Min. Max. value value, type Module ID Internal 1200 Word 1200 65535 0x0Y01 0x04B0 Ignore Byte Not for module 0x00 Parameter Internal Byte 7-CPU 0x0Y02 length 6-FBP Check Byte 0x0Y03...
  • Page 297 Device specifications I/O modules > Digital I/O modules Ext_User_Prm_Data_Len = Ext_User_Prm_Data_Const(0) = 0x04, 0xb1, 0x06, \ 0x01, 0x02, 0x01, 0x00, 0x00, 0x00; State LEDs During the power ON procedure, the module initializes automatically. All LEDs (except the channel LEDs) are ON during this time. State Color LED = OFF...
  • Page 298 Device specifications I/O modules > Digital I/O modules Parameter Value Rated value 24 V DC Max. ripple Protection against reversed voltage Rated protection fuse on UP 10 A fast Galvanic isolation Yes, per module Current consumption From 24 V DC power supply at the ter- Ca.
  • Page 299 Device specifications I/O modules > Digital I/O modules Parameter Value Monitoring point of input indicator LED is part of the input circuitry Input type acc. to EN 61131-2 Type 1 Input delay (0->1 or 1->0) Typ. 8 ms, configurable from 0.1 to 32 ms Input signal voltage 24 V DC Signal 0...
  • Page 300 Device specifications I/O modules > Digital I/O modules Technical data of the digital inputs/outputs if used as inputs Parameter Value Number of channels per module Max. 16 digital inputs Reference potential for all inputs Terminals 1.9, 2.9, 3.9 and 4.9 (negative pole of the process supply voltage, signal name ZP) Input current, per channel See Technical Data of the Digital Inputs...
  • Page 301 Device specifications I/O modules > Digital I/O modules Parameter Value With inductive loads Max. 0.5 Hz With lamp loads Max. 11 Hz with max. 5 W Short-circuit-proof / overload-proof Overload message (I > 0.7 A) Yes, after ca. 100 ms Output current limitation Yes, automatic reactivation after short cir- cuit/overload...
  • Page 302 Device specifications I/O modules > Digital I/O modules Ordering data Part no. Description Product life cycle phase *) 1SAP 240 100 R0001 DC532, digital input/output module, Active 16 DI, 16 DC, 24 V DC / 0.5 A, 1-wire 1SAP 440 100 R0001 DC532-XC, digital input/output Active module, 16 DI, 16 DC, 24 V DC / 0.5 A, 1-wire, XC version...
  • Page 303 Device specifications I/O modules > Digital I/O modules 32 yellow LEDs to display the signal states at the digital inputs (I0 - I31) 1 green LED to display the state of the process supply voltage UP 4 red LEDs to display errors Label Terminal unit DIN rail...
  • Page 304 Device specifications I/O modules > Digital I/O modules The terminals 1.8 to 4.8 and 1.9 to 4.9 are electrically interconnected within the I/O terminal unit and have always the same assignment, irrespective of the inserted module: Terminals 1.8 to 4.8: process voltage UP = +24 V DC Terminals 1.9 to 4.9: process voltage ZP = 0 V DC Table 73: Assignment of the other terminals: Terminals...
  • Page 305 Device specifications I/O modules > Digital I/O modules I/O bus switchgear cabinet earth CAUTION! The process supply voltage must be included in the grounding concept (e. g. grounding of the negative pole). The module provides several diagnosis functions . Internal data exchange Without the fast counter With the fast counter (only with AC500)
  • Page 306 Device specifications I/O modules > Digital I/O modules Without the fast counter With the fast counter (only with AC500) Counter input data (words) Counter output data (words) I/O configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or communication interface module) during power-up of the system.
  • Page 307 Device specifications I/O modules > Digital I/O modules Name Value Internal Internal Default Min. Max. value value, Slot/ type Index Input 0.1 ms Byte 8 ms 0x0Y04 delay 1 ms 0x02 8 ms 32 ms Fast Byte Mode 0 Not for counter 0x00 Remarks:...
  • Page 308 Device specifications I/O modules > Digital I/O modules State Color LED = OFF LED = ON LED flashes CH-ERR1 Channel No error or Severe error Error on one error, error process within the cor- channel of the CH-ERR2 messages in supply responding corresponding...
  • Page 309 Device specifications I/O modules > Digital I/O modules NOTICE! Attention: All I/O channels (digital and analog) are protected against reverse polarity, reverse supply, short circuit and continuous overvoltage up to 30 V DC. Technical data of the digital inputs Parameter Value Number of channels per module Distribution of the channels into groups...
  • Page 310 Device specifications I/O modules > Digital I/O modules Technical data of the fast counter The fast counter of the module does not work if the module is connected to a – FBP interface module – CS31 bus module – CANopen communication interface module Parameter Value Used inputs...
  • Page 311 Device specifications I/O modules > Digital I/O modules I/O bus Allocation between terminal number and signal name 32 yellow LEDs to display the signal states at the digital outputs (O0 - O31) 1 green LED to display the state of the process supply voltage UP 4 red LEDs to display errors Label Terminal unit...
  • Page 312 Device specifications I/O modules > Digital I/O modules Functionality Parameter Value LED displays For signal states, errors and supply voltage Internal power supply Via the I/O bus interface (I/O bus) External power supply Via the terminals ZP and UP (process voltage 24 V DC) Ä...
  • Page 313 Device specifications I/O modules > Digital I/O modules WARNING! Removal/Insertion under power Removal or insertion under power is only permissible under conditions described in Hot Swap chapter Ä Chapter 1.6 “I/O modules” on page 142. The devices are not designed for removal or insertion under power when Hot Swap conditions do not apply.
  • Page 314 Device specifications I/O modules > Digital I/O modules Internal data exchange Digital inputs (bytes) Digital outputs (bytes) I/O configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or communication interface module) during power-up of the system.
  • Page 315 Device specifications I/O modules > Digital I/O modules Name Value Internal Internal Default Min. Max. Max. value value, type Behaviour BYTE 0x0Y05 of outputs Last value 1+(n*5) 0x00 at com- munica- Substitute 2+(n*5), tion errors value n £ 2 Substitute 0...
  • Page 316 Device specifications I/O modules > Digital I/O modules Technical data Ä Chapter 2.6.1 “System data AC500” on page 971 are The system data of AC500 and S500 applicable to the standard version. The system data of AC500-XC Ä Chapter 2.7.1 “System data AC500-XC” on page 1023 are applicable to the XC version.
  • Page 317 Device specifications I/O modules > Digital I/O modules Technical data of the digital outputs Parameter Value Number of channels per module 32 outputs (with transistors) Distribution of the channels into groups 1 group of 32 channels Connection of the channels O0 to O7 Terminals 1.0 to 1.7 O8 to O15...
  • Page 318 Device specifications I/O modules > Digital I/O modules UPx (+24 V) Digital output ZPx (0 V) for demagnetization when inductive loads are switched off Ordering data Part no. Description Product life cycle phase *) 1SAP 240 700 R0001 DO524, digital output module, 32 DO, Active 24 V DC / 0.5 A, 1-wire 1SAP 440 700 R0001 DO524-XC, digital output module,...
  • Page 319 Device specifications I/O modules > Digital I/O modules I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states of the outputs O0 to O7 3 green LEDs to display the states of the process supply voltage UP, UP3 and UP4 2 red LEDs to display errors Label Terminal unit...
  • Page 320 Device specifications I/O modules > Digital I/O modules Functionality Parameter Value LED displays For signal states, errors and supply voltages Internal power supply Via I/O bus External power supply Via the terminals ZP, ZP3, ZP4, UP, UP3 and UP4 (process voltage 24 V DC) Ä...
  • Page 321 Device specifications I/O modules > Digital I/O modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations on the system. –...
  • Page 322 Device specifications I/O modules > Digital I/O modules I/O bus 4.0 - 4.7: Connected with UP (switch) -> Input; Connected with ZP (load) -> Output Switchgear cabinet earth CAUTION! The process supply voltage must be included in the grounding concept (e. g. grounding of the negative pole).
  • Page 323 Device specifications I/O modules > Digital I/O modules Internal data exchange Digital inputs (bytes) Digital outputs (bytes) I/O configuration The module itself does not store configuration data. It receives its parameterization data from the master device of the I/O bus (CPU or communication interface module) during power-up of the system.
  • Page 324 Device specifications I/O modules > Digital I/O modules Name Value Internal Internal Default Min. Max. Max. value value, type Substitute 0...255 0...0xff BYTE 0x00 0x0Y06 value at outputs Bit 7 = Output 7 Bit 0 = Output 0 Reserve 0...255 0...0xff BYTE 0x00...
  • Page 325 Device specifications I/O modules > Digital I/O modules State Color LED = OFF LED = ON LED flashes CH-ERR3 Channel No error or Severe error Error on in the Error, error process within the cor- corresponding CH-ERR4 messages in supply responding group groups (dig-...
  • Page 326 Device specifications I/O modules > Digital I/O modules Parameter Value Inrush current from UP3 or UP4 (at 0.005 A²s (without output load) power up) Max. power dissipation within the module Weight (without terminal unit) Ca. 135 g Mounting position Horizontal Or vertical with derating (output load reduced to 50 % at 40 °C per group) Cooling...
  • Page 327 Device specifications I/O modules > Digital I/O modules Parameter Value Maximum value (channels O0 to O3) Maximum value (channels O4 to O7) Leakage current with signal 0 < 0.1 mA Rated protection fuse on UP 10 A fast Demagnetization when inductive loads are With clamp diode in output high side driver switched off Switching frequency...
  • Page 328 Device specifications I/O modules > Digital I/O modules I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states at the digital inputs (I0 - I7) 8 yellow LEDs to display the signal states at the digital relay outputs (R0 - R7) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label...
  • Page 329 Device specifications I/O modules > Digital I/O modules The configuration is performed by software. The modules are supplied with a process supply voltage of 24 V DC. All available inputs/outputs are galvanically isolated from all other circuitry of the module. There is no potential separation between the channels within the same group.
  • Page 330 Device specifications I/O modules > Digital I/O modules Table 74: Assignment of the other terminals: Terminals Signal Description 1.0 to 1.7 I0 to I7 Input signals of the 8 digital inputs 1.8 to 4.8 Process supply voltage +24 V 1.9 to 4.9 Reference potential for the 8 digital inputs and the process supply voltage...
  • Page 331 Device specifications I/O modules > Digital I/O modules WARNING! Removal/Insertion under power Removal or insertion under power is only permissible under conditions described in Hot Swap chapter Ä Chapter 1.6 “I/O modules” on page 142. The devices are not designed for removal or insertion under power when Hot Swap conditions do not apply.
  • Page 332 Device specifications I/O modules > Digital I/O modules Fig. 22: Connection of the module I/O bus Switchgear cabinet earth NOTICE! – If the relay outputs have to switch inductive DC loads, free-wheeling diodes must be circuited in parallel to these loads. –...
  • Page 333 Device specifications I/O modules > Digital I/O modules NOTICE! Risk of damaging the PLC module! The following has to be considered when connecting input and output voltages to the module: – All 230 V AC feeds must be single-phase from the same supply system. –...
  • Page 334 Device specifications I/O modules > Digital I/O modules The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configura- tion. Module: Module slot address: Y = 1...10 Name Value Internal Internal...
  • Page 335 Device specifications I/O modules > Digital I/O modules GSD file: Ext_User_Prm_Data_Len = Ext_User_Prm_Data_Const 0x04, 0xbb, 0x04, \ (0) = 0x01, 0x02, 0x00, 0x00; State LEDs During the power ON procedure, the module initializes automatically. All LEDs (except the channel LEDs) are ON during this time. State Color LED = OFF...
  • Page 336 Device specifications I/O modules > Digital I/O modules Parameter Value Process supply voltage UP Connections Terminals 1.8, 2.8, 3.8 and 4.8 for +24 V (UP) as well as 1.9, 2.9, 3.9 and 4.9 for 0 V (ZP) Rated value 24 V DC Max.
  • Page 337 Device specifications I/O modules > Digital I/O modules Parameter Value Input delay (0->1 or 1->0) Typ. 8 ms, configurable from 0.1 to 32 ms Input signal voltage 24 V DC Signal 0 -3 V...+5 V Undefined signal > +5 V...< +15 V Signal 1 +15 V...+30 V Ripple with signal 0...
  • Page 338 Device specifications I/O modules > Digital I/O modules Parameter Value Output switching capacity (XC ver- On request sion above 60 °C) Lifetime (cycles) Mechanical: 300 000; Under load: 300 000 (24 V DC at 2 A), 200 000 (120 V AC at 2 A), 100 000 (230 V AC at 3 A) Spark suppression with inductive AC Must be performed externally according to driven load...
  • Page 339 Device specifications I/O modules > Digital I/O modules *) Modules in lifecycle Classic are available from stock but not recommended for planning and commissioning of new installations. 1.6.1.2.8 DX531 - Digital input/output module ● 8 digital inputs 120/230 V AC ●...
  • Page 340 Device specifications I/O modules > Digital I/O modules Intended purpose The device can be used as a decentralized I/O extension module for S500 communication iInterface modules (e. g. CI592-CS31, CI501-PNIO, CI541-DP, CI581-CN) or as a centralized extension module for AC500 CPUs. Digital configurable input / output unit.
  • Page 341 Device specifications I/O modules > Digital I/O modules The connection of the I/O channels is carried out using the 40 terminals of the I/O terminal unit. I/O modules can be replaced without re-wiring the terminal units. The terminals 1.8 to 4.8 and 1.9 to 4.9 are electrically interconnected within the I/O terminal unit and always have the same assignment, irrespective of the inserted module: ●...
  • Page 342 Device specifications I/O modules > Digital I/O modules Fig. 23: Internal construction The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU). Thus, the current consumption from 24 V DC power supply at the terminals L+/UP and M/ZP of the CPU/communication interface module increases by 2 mA per DX531.
  • Page 343 Device specifications I/O modules > Digital I/O modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations on the system. –...
  • Page 344 Device specifications I/O modules > Digital I/O modules CAUTION! The process supply voltage must be included in the grounding concept (e. g. grounding of the negative pole). NOTICE! Risk of damaging the PLC module! The following has to be considered when connecting input and output voltages to the module: –...
  • Page 345 Device specifications I/O modules > Digital I/O modules If the external power supply voltage via UP/ZP terminals fails, the I/O module loses its configuration data. The whole station has to be switched off and on again to re-configure the module. Parameterization Firmware version Configuration...
  • Page 346 Device specifications I/O modules > Digital I/O modules Ext_User_Prm_Data_Len = Ext_User_Prm_Data_Const 0x04, 0xb6, 0x04, \ (0) = 0x01, 0x00, 0x00, 0x00; State LEDs During the power ON procedure, the module initializes automatically. All LEDs (except the channel LEDs) are ON during this time. State Color LED = OFF...
  • Page 347 Device specifications I/O modules > Digital I/O modules Parameter Value Max. ripple Protection against reversed voltage Rated protection fuse on UP 10 A fast Galvanic isolation Yes, per module Current consumption From 24 V DC power supply at the terminals ca.
  • Page 348 Device specifications I/O modules > Digital I/O modules Parameter Value Input signal range 0 V AC...265 V AC Input signal frequency 47 Hz...63 Hz Input characteristic According EN 61132-2 Type 2 Signal 0 0 V AC...40 V AC Undefined signal >...
  • Page 349: Analog I/O Modules

    Device specifications I/O modules > Analog I/O modules Parameter Value Demagnetization with inductive DC load A free-wheeling diode must be circuited in par- allel to the inductive load Switching frequency With resistive load Max. 10 Hz With inductive load Max. 2 Hz With lamp load On request Max.
  • Page 350 Device specifications I/O modules > Analog I/O modules I/O bus 1 green LED to display power supply, 1 red LED to display error Terminal number Allocation of signal name Terminal block for input signals (9-pin) Terminal block for input signals (11-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose...
  • Page 351 Device specifications I/O modules > Analog I/O modules Functionality 4 analog inputs, individually configurable for ● Not used (default setting) ● -2.5 V...+2.5 V ● -5 V...+5 V ● 0 V...+5 V ● 0 V...+10 V ● 0 mA...20 mA ●...
  • Page 352 Device specifications I/O modules > Analog I/O modules − I0− − I1− − I2− − I3− −−− −−− −−− −−− −−− The assignment of the terminals: Terminal Signal Description Burden resistor for input signal 0 for current sensing Positive pole of input signal 0 Negative pole of input signal 0 Burden resistor for input signal 1 for current sensing...
  • Page 353 Device specifications I/O modules > Analog I/O modules Terminal Signal Description Negative pole of input signal 3 Reserved Reserved Reserved Reserved Reserved Shield grounding Process voltage L+ (24 V DC) Process voltage M (0 V DC) The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU).
  • Page 354 Device specifications I/O modules > Analog I/O modules 250 Ω I0− CAUTION! Risk of damaging the analog input! The 250 Ω input resistor can be damaged by overcurrent. Make sure that the current through the resistor never exceeds 30 mA. The following figures are an example of the connection of analog sensors (voltage) to the input I0 of the analog input module AI561.
  • Page 355 Device specifications I/O modules > Analog I/O modules Parameterization The arrangement of the parameter data is performed with Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configura- tion.
  • Page 356 Device specifications I/O modules > Analog I/O modules Internal value Operating modes for the analog inputs, individu- ally configurable -5 V...+5 V -2,5 V...+2,5 V Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5...
  • Page 357 Device specifications I/O modules > Analog I/O modules With "Module" the following allocation applies depending on the master: Module error: I/O bus or PNIO: 31 = module itself; COM1/COM2: 1...10 = expansion 1...10 Channel error: I/O bus or PNIO = module type (1 = AI); COM1/COM2: 1...10 = expansion 1..10 In case of module errors, with channel "31 = Module itself"...
  • Page 358 Device specifications I/O modules > Analog I/O modules Range -2.5 ... -5 ... +5 0 ... 5 V 0 ... 10 V 0 ... 20 4 ... 20 Digital value +2.5 V Decimal Hex. Normal 0.0000 0.0000 0.0000 0.0000 0000 range or 3.9942 FFF6...
  • Page 359 Device specifications I/O modules > Analog I/O modules NOTICE! Attention: All I/O channels (digital and analog) are protected against reverse polarity, reverse supply, short circuit and continuous overvoltage up to 30 V DC. Technical data of the analog inputs Parameter Value Number of channels per module 4 individually configurable voltage or current...
  • Page 360 Device specifications I/O modules > Analog I/O modules Parameter Value Max. cable length (conductor cross section > 0,14 mm²) Unshielded wire 10 m Shielded wire 100 m Ordering data Part no. Description Product life cycle phase *) 1TNE 968 902 R1101 AI561, analog input module, 4 AI, U/I Active 1TNE 968 901 R3101 Terminal block TA563-9, 9 pins, screw Active...
  • Page 361 Device specifications I/O modules > Analog I/O modules I/O bus 1 green LED to display power supply, 1 red LED to display error Terminal number Allocation of signal name Terminal block for input signals (11-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose The device can be used as a decentralized I/O extension module for S500 communication...
  • Page 362 Device specifications I/O modules > Analog I/O modules Functionality 2 analog RTD-inputs, individually configurable for ● Not used (default) ● Pt100, -50 °C...+400 °C, 2-wire ● Pt100, -50 °C...+400 °C, 3-wire ● Pt1000, -50 °C...+400 °C, 2-wire ● Pt1000, -50 °C...+400 °C, 3-wire ●...
  • Page 363 Device specifications I/O modules > Analog I/O modules O0+ 10 − − O1+ 13 − I1− −−− The assignment of the terminals: Terminal Signal Description Current source of channel 0 Sense input of channel 0 Return input of channel 0 Current source of channel 1 Sense input of channel 1 Return input of channel 1...
  • Page 364 Device specifications I/O modules > Analog I/O modules NOTICE! Risk of damaging the PLC modules! The PLC modules must not be removed while the plant is connected to a power supply. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 365 Device specifications I/O modules > Analog I/O modules Parameterization The arrangement of the parameter data is performed with Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configura- tion.
  • Page 366 Device specifications I/O modules > Analog I/O modules Internal value Operating modes for the analog inputs, individually configurable 3-wire Pt1000, -50 °C...+400 °C 2-wire Ni1000 -50 °C...+150 °C 3-wire Ni1000 -50 °C...+150 °C 2-wire Ni100, -50 °C...+150 °C 3-wire Ni100, -50 °C...+150 °C Analog input resistor 0 W...150 W Analog input resistor 0 W...300 W Diagnosis...
  • Page 367 Device specifications I/O modules > Analog I/O modules In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = expansion module 1...10, ADR = hardware address (e.
  • Page 368 Device specifications I/O modules > Analog I/O modules Range Pt100 / Pt1000 Ni1000 / Ni100 Digital value -50 ... +400 °C -50 ... +150 °C Decimal Hex. 160.0 °C 1600 0640 150.1 °C 1501 05DD Normal range 400.0 °C 4000 0FA0 2000 07D0...
  • Page 369 Device specifications I/O modules > Analog I/O modules Parameter Value Process supply voltage UP Connections Terminal 19 for UP (+24 V DC) and terminal 20 for ZP (0 V) Rated value 24 V DC Current consumption 0.04 A Inrush current (at power-up) 0.05 A Max.
  • Page 370 Device specifications I/O modules > Analog I/O modules Parameter Value Galvanic isolation Against internal power supply and other modules Input ranges Pt100, Pt1000, Ni100, Ni1000 150 W, 300 W Indication of the input signals Module update time All channels: < 1 s Channel input resistance >...
  • Page 371 Device specifications I/O modules > Analog I/O modules Part no. Description Product life cycle phase *) 1TNE 968 901 R3104 Terminal block TA564-11, 11 pins, Active screw front, cable front, 6 pieces per unit 1TNE 968 901 R3106 Terminal block TA565-11, 11 pins, Active spring front, cable front, 6 pieces per unit...
  • Page 372 Device specifications I/O modules > Analog I/O modules Allocation of signal name Terminal block for input signals (9-pin) Terminal block for input signals (11-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose The device can be used as a decentralized I/O extension module for S500 communication iInterface modules (e.
  • Page 373 Device specifications I/O modules > Analog I/O modules After powering up the system, input channels, which are configured will have undefined values /diagnosis message for typically 45 seconds, if the wires of all configured channels are broken. If the AI563 is connected to a PROFINET communication interface module, the firmware version of PROFINET communication interface module must be 1.2 or above.
  • Page 374 Device specifications I/O modules > Analog I/O modules Terminal Signal Description Positive pole of channel 1 Negative pole of channel 1 Positive pole of channel 2 Negative pole of channel 2 Positive pole of channel 3 Negative pole of channel 3 Reserved Reserved Reserved...
  • Page 375 Device specifications I/O modules > Analog I/O modules NOTICE! Risk of damaging the PLC modules! Overvoltages and short circuits might damage the PLC modules. – Make sure that all voltage sources (supply voltage and process supply voltage) are switched off before you begin with operations on the system. –...
  • Page 376 Device specifications I/O modules > Analog I/O modules I/O configuration The analog input module AI563 does not store configuration data itself. Parameterization The arrangement of the parameter data is performed with Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configura- tion.
  • Page 377 Device specifications I/O modules > Analog I/O modules Table 77: Channel configuration Internal value Operating modes for the analog inputs, individually configurable Not used (default) Voltage -80 mV...+80 mV Thermocouple J-type -210 °C...+1200 °C Thermocouple K-type -270 °C...+1372 °C Thermocouple R-type -50 °C...+1768 °C Thermocouple S-type -50 °C...+1768 °C Thermocouple T-type -270 °C...+400 °C Thermocouple E-type -270 °C...+1000 °C...
  • Page 378 Device specifications I/O modules > Analog I/O modules In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31-Bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = expansion module 1...10, ADR = hard- ware address (e.
  • Page 379 Device specifications I/O modules > Analog I/O modules When a wire break occurs on a sensor wire, the temperature measurement value of the corresponding channel changes to Overflow (Hexadecimal 7FFF). Range Type J Type K Type N Type T Digital value -210 ...
  • Page 380 Device specifications I/O modules > Analog I/O modules Range -80 mV ... +80 Type E Types R, S Digital value -270 ... +1000 -50 ... +1768 °C °C Decimal Hex. -80 mV -27648 9400 Underflow < -90 mV < -270.0 °C <...
  • Page 381 Device specifications I/O modules > Analog I/O modules Technical data of the analog inputs Parameter Value Number of channels per module 4 configurable thermocouple (TC) inputs Distribution of channels into groups 1 (4 channels per group) Resolution Temperature 0.1 °C Voltage 15 bits plus sign Connection of the signals I0+ to I3+...
  • Page 382 Device specifications I/O modules > Analog I/O modules Accuracy of thermocouple ranges at 25 °C (with cold junction compensation) Thermocouple Type Range Accuracy -270 °C...-220 °C ±2 % -220 °C...+1000 °C ±0.6 % -210 °C...+1200 °C ±0.6 % -270 °C...-220 °C ±1.5 % -220 °C...+1372 °C ±0.6 %...
  • Page 383 Device specifications I/O modules > Analog I/O modules 1.6.2.1.4 AO561 - Analog output module ● 2 configurable analog outputs (O0 and O1) in 1 group ● Resolution: 11 bits plus sign or 12 bit I/O bus 1 green LED to display power supply, 1 red LED to display error Terminal number Allocation of signal name Terminal block for output signals (11-pin)
  • Page 384 Device specifications I/O modules > Analog I/O modules The I/O module must not be used as communication interface module at CI590- CS31-HA bus modules. Functionality 2 analog outputs, individually configurable for ● Not used (default setting) ● -10 V...+10 V ●...
  • Page 385 Device specifications I/O modules > Analog I/O modules −−− −−− −−− O0U+ 13 − O0I+ 14 O1U+ 15 − O1I+ 16 O01− 17 The assignment of the terminals: Terminal Signal Description Reserved Reserved Reserved O0U+ Voltage output of channel 0 O0I+ Current output of channel 0 O1U+...
  • Page 386 Device specifications I/O modules > Analog I/O modules NOTICE! Risk of damaging the PLC modules! The PLC modules must not be removed while the plant is connected to a power supply. Make sure that all voltage sources (supply and process voltage) are switched off before you –...
  • Page 387 Device specifications I/O modules > Analog I/O modules I/O configuration The analog output module AO561 does not store configuration data itself. Parameterization The arrangement of the parameter data is performed with Automation Builder software. The parameter data directly influences the functionality of modules. For non-standard applications, it is necessary to adapt the parameters to your system configura- tion.
  • Page 388 Device specifications I/O modules > Analog I/O modules Table 78: Channel configuration Internal value Operating modes for the analog outputs, individually configu- rable Not used (default) -10 V...+10 V 0 mA...20 mA 4 mA...20 mA Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class...
  • Page 389 Device specifications I/O modules > Analog I/O modules In AC500 the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The PNIO diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1...10 = expansion module 1...10, ADR = hardware address (e.
  • Page 390 Device specifications I/O modules > Analog I/O modules Range -10 ... +10 V 0 ... 20 mA 4 ... 20 mA Digital value Decimal Hex. 3.9942 FFF6 -0.0058 FFF0 -4864 ED00 -6912 E500 -10.0000 -27648 9400 Value too low -10.0058 -27664 93F0 -11.7589...
  • Page 391 Device specifications I/O modules > Analog I/O modules NOTICE! Attention: All I/O channels (digital and analog) are protected against reverse polarity, reverse supply, short circuit and continuous overvoltage up to 30 V DC. Technical data of the analog outputs Parameter Value Number of channels per module 2 configurable voltage or current outputs...
  • Page 392 Device specifications I/O modules > Analog I/O modules Part no. Description Product life cycle phase *) 1TNE 968 901 R3104 Terminal block TA564-11, 11 pins, Active screw front, cable front, 6 pieces per unit 1TNE 968 901 R3106 Terminal block TA565-11, 11 pins, Active spring front, cable front, 6 pieces per unit...
  • Page 393 Device specifications I/O modules > Analog I/O modules Terminal number Allocation of signal name Terminal block for input signals (9-pin) Terminal block for output signals (11-pin) 2 holes for wall-mounting with screws DIN rail Intended purpose The device can be used as a decentralized I/O extension module for S500 communication iInterface modules (e.
  • Page 394 Device specifications I/O modules > Analog I/O modules Parameter Value Internal supply Via I/O bus External supply Via the terminals L+ (process voltage 24 V DC) and M (0 V DC); the M terminal is con- nected to the M terminal of the CPU via the I/O bus Connections For a detailed description of the mounting, disassembly and connection of the...
  • Page 395 Device specifications I/O modules > Analog I/O modules − I0− − I1− − I2− − I3− O0U+ 13 − O0I+ 14 O1U+ 15 − O1I+ 16 O01− 17 The assignment of the terminals: Terminal Signal Description Burden resistor for input signal 0 for current sensing Positive pole of input signal 0 Negative pole of input signal 0 Burden resistor for input signal 1 for current sensing...
  • Page 396 Device specifications I/O modules > Analog I/O modules Terminal Signal Description O1U+ Voltage output of channel 1 O1I+ Current output of channel 1 O01- Negative pole of channels O0 and O1 Shield grounding Process voltage L+ (24 V DC) Process voltage M (0 V DC) The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU).
  • Page 397 Device specifications I/O modules > Analog I/O modules Ä Chapter 1.6.2.1.5.6 “Diagnosis” The module provides several diagnosis functions on page 400. The following figure is an example of the internal construction of the analog input AI0. The analog inputs AI1...AI3 are designed in the same way. 250 Ω...
  • Page 398 Device specifications I/O modules > Analog I/O modules The following figures are an example of the connection of analog actuators to the analog input/ output module AX561. 12 I3- 12 I3- 13 O0U+ 13 O0U+ 14 O0I+ 14 O0I+ 15 O1U+ 15 O1U+ 16 O1I+ 16 O1I+...
  • Page 399 Device specifications I/O modules > Analog I/O modules Name Value Internal Internal Default Min. Max. EDS Slot Value value, Index Type Module ID Internal WORD 0x1978 65535 xx01 6520 Ignore BYTE module 0x00 Parameter Internal BYTE xx02 length Check BYTE Supply 0x01 Analog...
  • Page 400 Device specifications I/O modules > Analog I/O modules Output channel (2x) Name Value Internal Internal Default Min. Max. value value, Type Channel see see see see BYTE 65535 configura- table table 0x00 see tion table Table 80: Channel configuration Internal value Operating modes for the analog outputs, individually configurable Not used (default) -10 V...+ 10 V...
  • Page 401 Device specifications I/O modules > Analog I/O modules E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 Browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 PNIO diagnosis Bit 6...7 Bit 0...5 block Class Interface Device Module Channel Error...
  • Page 402 Device specifications I/O modules > Analog I/O modules Measuring ranges CAUTION! Risk of wrong analog input values! The analog input values may be wrong if the measuring range of the inputs are exceeded. Make sure that the analog signal at the connection terminals is always within the signal range.
  • Page 403 Device specifications I/O modules > Analog I/O modules Output ranges Range -10 ... +10 V 0 ... 20 mA 4 ... 20 mA Digital value Decimal Hex. Overflow > 11.7589 > 23.5178 > 22.8142 32767 7FFF Output value 11.7589 23.5178 22.8142 32511 7EFF...
  • Page 404 Device specifications I/O modules > Analog I/O modules Parameter Value Protection fuse for L+ Recommended Current consumption from 24 V DC power Ca. 5 mA supply at the terminals UP/L+ and ZP/M of the CPU/communication interface module Galvanic isolation Surge-voltage (max.) 35 V DC for 0.5 s Max.
  • Page 405 Device specifications I/O modules > Analog I/O modules Parameter Value Max. ±2 % of full scale (all ranges) at 0 °C...60 °C or EMC disturbance Time constant of the input filter Voltage: 300 µs Current: 300 µs Relationship between input Ä...
  • Page 406 Device specifications I/O modules > Analog I/O modules Parameter Value Unshielded wire 10 m Shielded wire 100 m Ordering data Part no. Description Product life cycle phase *) 1TNE 968 902 R1301 AX561, analog input/output module, Active 4 AI, 2 AO, U/I 1TNE 968 901 R3101 Terminal block TA563-9, 9 pins, screw Active front, cable side, 6 pieces per unit...
  • Page 407 Device specifications I/O modules > Analog I/O modules I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states at the analog inputs/outputs (C0 - C7) 1 green LED to display the state of the process supply voltage UP 1 red LED to display errors Label Terminal unit...
  • Page 408 Device specifications I/O modules > Analog I/O modules Functionality 8 analog inputs (I0...I7), individually configurable for ● Unused (default setting) ● 0 V...10 V ● -10 V...+10 V ● 0 mA...20 mA ● 4 mA...20 mA ● Pt100, -50 °C...+400 °C (2-wire) ●...
  • Page 409 Device specifications I/O modules > Analog I/O modules Connections For a detailed description of the mounting, disassembly and connection of the module, please refer to the System Assembly, Construction and Connection chapter Ä Chapter 2.6 “AC500 (Standard)” on page 971. Ä...
  • Page 410 Device specifications I/O modules > Analog I/O modules For the open-circuit detection (cut wire), each analog input channel is pulled up to "plus" by a high-resistance resistor. If nothing is connected, the maximum voltage will be read in then. The internal power supply voltage for the module's circuitry is carried out via the I/O bus (provided by a communication interface module or a CPU).
  • Page 411 Device specifications I/O modules > Analog I/O modules 4 analog I/O channels as inputs for 0 V...10 V, -10 V...+10 V, 0 mA...20 mA, 4 mA...20 mA, Pt100/Pt1000/Ni1000 digital signals as outputs for -10 V...+10 V, 0 mA...20 mA, 4 mA...20 mA 4 analog I/O channels as inputs for 0 V...10 V, -10 V...+10 V, 0 mA...20 mA, 4 mA...20 mA, Pt100/Pt1000/Ni1000 digital signals...
  • Page 412 Device specifications I/O modules > Analog I/O modules Pt100 -50 °C...+70 °C 2-wire configuration, one channel used Pt100 -50 °C...+400 °C 2-wire configuration, one channel used Pt1000 -50 °C...+400 °C 2-wire configuration, one channel used Ni1000 -50 °C...+150 °C 2-wire configuration, one channel used The I/O module performs a linearization of the resistance characteristic.
  • Page 413 Device specifications I/O modules > Analog I/O modules Return line Twisted pair within the cable If several measuring points are adjacent to each other, only one return line is necessary. This saves wiring costs. With the 3-wire configuration, two adjacent analog channels belong together (e.g. the channels 0 and 1).
  • Page 414 Device specifications I/O modules > Analog I/O modules Connection of active-type analog sensors (Voltage) with galvanically isolated power supply By connecting the sensor's negative pole of the output voltage to AGND, the galvanically isolated voltage source of the sensor is referred to ZP. By connecting to AGND the galvanically isolated voltage source of the sensor is referred to ZP.
  • Page 415 Device specifications I/O modules > Analog I/O modules The following measuring ranges can be configured: Current 0 mA...20 mA 1 channel used Current 4 mA...20 mA 1 channel used Unused input channels can be left open-circuited, because they are of low resistance. Connection of active-type analog sensors (Voltage) with no galvanically isolated power supply CAUTION! The potential difference between AGND and ZP at the module must not be...
  • Page 416 Device specifications I/O modules > Analog I/O modules Connection of passive-type analog sensors (Current) Current 4 mA...20 mA 1 channel used CAUTION! If, during initialization, an analog current sensor supplies more than 25 mA for more than 1 second to an analog input, this input is switched off by the module (input protection).
  • Page 417 Device specifications I/O modules > Analog I/O modules The negative pole of the sensor must be grounded next to the sensor. Voltage 0 V...10 V with differential inputs, 2 chan- nels used Voltage -10 V...+10 V with differential inputs, 2 chan- nels used In order to avoid error messages or long processing times, it is useful to configure unused analog input channels as "unused".
  • Page 418 Device specifications I/O modules > Analog I/O modules Digital input 24 V 1 channel used Effect of incorrect input ter- Wrong or no signal detected, minal connection no damage up to 35 V Connection of analog output loads (Voltage, current) Voltage -10 V...+10 V Load max.
  • Page 419 Device specifications I/O modules > Analog I/O modules Internal data exchange Analog inputs (words) Analog outputs (words) I/O configuration The module does not store configuration data itself. The 8 configurable analog channels are defined as inputs or outputs by the configuration, i.e. each of the configurable channels can used as input or output (or re-readable output in case of voltage input/output).
  • Page 420 Device specifications I/O modules > Analog I/O modules Name Value Internal Internal Default Min. Max. value value, Slot/ type Index Channel see table Byte Default 0x0Y06 configu- Channel configura- 0x00 ration tion Input channel Channel see table Byte Default 0x0Y07 moni- Channel monitoring 0x00...
  • Page 421 Device specifications I/O modules > Analog I/O modules Name Value Internal Internal Default Min. Max. value value, Slot/ type Index Channel see table Byte Default 0x0Y1F configu- Channel configura- 0x00 ration tion Output channel Channel see table Byte Default 0x0Y20 moni- Channel monitoring 0x00...
  • Page 422 Device specifications I/O modules > Analog I/O modules Table 81: Input channel (8x) Name Internal value, type Default Channel configuration Byte see table 0x00 see table Channel monitoring Byte see table 0x00 see table Table 82: Channel configuration Internal value Operating modes of the analog inputs, individually configurable Unused (default) Analog input 0 V...10 V Digital input...
  • Page 423 Device specifications I/O modules > Analog I/O modules Table 84: Output channel 0 (1 channel) Name Value Internal value Internal Default value, type Channel con- Byte see table see table see table figuration Channel mon- Byte see table see table see table itoring Substitute...
  • Page 424 Device specifications I/O modules > Analog I/O modules Diagnosis Table 89: Possible diagnosis of I/O channels Output range Condition Output value in the PLC Output value in the PLC overflow underflow 0..20 mA Error identifier = 7 Error identifier = 4 4..20 mA -10..+10 V Input range...
  • Page 425 Device specifications I/O modules > Analog I/O modules E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 diag- Bit 6...7 Bit 0...5 nosis block Class Interface Device Module Channel Error...
  • Page 426 Device specifications I/O modules > Analog I/O modules With "Module" the following allocation applies depending on the master: Module error: I/O bus or FBP: 31 = module itself; COM1/COM2: 1...10 = expan- sion 1...10 Channel error: I/O bus or FBP = module type (1 = AI, 3 = AO); COM1/COM2: 1...10 = expansion 1...10 In case of module errors, with channel "31 = Module itself"...
  • Page 427 Device specifications I/O modules > Analog I/O modules Range 0...10 V -10...+10 0...20 mA 4...20 mA Digital Digital value input Decimal Hex. -0.0004 -0.0004 3.9994 FFFF -1.7593 -4864 ED00 -6912 E500 -10.0000 -27648 9400 Measured -10.0004 -27649 93FF value too -11.7589 -32512 8100...
  • Page 428 Device specifications I/O modules > Analog I/O modules Output ranges voltage and current The represented resolution corresponds to 16 bits. Range -10...+10 V 0...20 mA 4...20 mA Digital value Decimal Hex. Overflow 0 mA 0 mA > 32511 > 7EFF Value too high 11.7589 V 23.5178 mA 22.8142 mA...
  • Page 429 Device specifications I/O modules > Analog I/O modules Parameter Value Max. length of analog cables, conductor cross sec- 100 m tion > 0.14 mm² Weight 300 g Mounting position Horizontal or vertical with derating (output load reduced to 50 % at 40 °C per group) Cooling The natural convection cooling must not...
  • Page 430 Device specifications I/O modules > Analog I/O modules Parameter Value Unused inputs Must be configured as "unused". Overvoltage protection Technical data of the analog inputs, if used as digital inputs Parameter Value Number of channels per module Max. 8 Distribution of channels into groups 1 group of 8 channels Connections of the channels C0+ to C7+ Terminals 3.0 to 3.7...
  • Page 431 Device specifications I/O modules > Analog I/O modules Parameter Value Settling time for full range change (resistive Typ. 5 ms load, output signal within specified tolerance) Conversion error of the analog values caused Typ. ±0.5 % of full scale by non-linearity, adjustment error at factory at 25 °C and resolution within the normal range Max.
  • Page 432 Device specifications I/O modules > Analog I/O modules I/O bus Allocation between terminal number and signal name 16 yellow LEDs to display the signal states at the analog inputs (I0 - I15) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label Terminal unit...
  • Page 433 Device specifications I/O modules > Analog I/O modules ● Pt100, -50 °C...+400 °C (2-wire) ● Pt100, -50 °C...+400 °C (3-wire), requires 2 channels ● Pt100, -50 °C...+70 °C (2-wire) ● Pt100, -50 °C...+70 °C (3-wire), requires 2 channels ● Pt1000, -50 °C...+400 °C (2-wire) ●...
  • Page 434 Device specifications I/O modules > Analog I/O modules Terminals Signal Description 1.0 to 1.7 I0- to I7- Negative poles of the first 8 analog inputs 2.0 to 2.7 I0+ to I7+ Positive poles of the first 8 analog inputs 3.0 to 3.7 I8- to I15- Negative poles of the fol- lowing 8 analog inputs...
  • Page 435 Device specifications I/O modules > Analog I/O modules WARNING! Removal/Insertion under power Removal or insertion under power is only permissible under conditions described in Hot Swap chapter Ä Chapter 1.6 “I/O modules” on page 142. The devices are not designed for removal or insertion under power when Hot Swap conditions do not apply.
  • Page 436 Device specifications I/O modules > Analog I/O modules Fig. 24: 16 analog inputs in two groups, individually configurable Ä Chapter 1.6.2.2.2.2 “Func- tionality” on page 432 CAUTION! By installing equipotential bonding conductors between the different parts of the system, it must be ensured that the potential difference between ZP and AGND never can exceed 1 V.
  • Page 437 Device specifications I/O modules > Analog I/O modules Connection of resistance thermometers in 2-wire configuration When resistance thermometers (Pt100, Pt1000, Ni1000) are used, a constant current must flow through them to build the necessary voltage drop for the evaluation. For this, the module AI523 provides a constant current source which is multiplexed over the 8 analog channels.
  • Page 438 Device specifications I/O modules > Analog I/O modules Pt100 Pt1000 Ni1000 Fig. 26: Connection example If several measuring points are adjacent to each other, the return line is neces- sary only once. This saves wiring costs. With 3-wire configuration, two adjacent analog channels belong together (e.g. the channels 0 and 1).
  • Page 439 Device specifications I/O modules > Analog I/O modules Connection of active-type analog sensors (Voltage) with galvanically isolated power supply AGND 0 ... 10 V -10 ... +10 V Fig. 27: Connection example By connecting the sensor's negative pole of the output voltage to AGND, the galvanically isolated voltage source of the sensor is referred to ZP.
  • Page 440 Device specifications I/O modules > Analog I/O modules Connection of active-type analog sensors (Current) with galvanically isolated power supply Fig. 28: Connection example Ä Chapter 1.6.2.2.2.6 “Parameterization” The following measuring ranges can be configured Ä Chapter 1.6.2.2.2.9 “Measuring ranges” on page 449 on page 444 Current 0 mA...20 mA...
  • Page 441 Device specifications I/O modules > Analog I/O modules CAUTION! The potential difference between AGND and ZP at the module must not be greater than 1 V, not even in case of long lines . If AGND does not get connected to ZP, the sensor current flows to ZP via the AGND line.
  • Page 442 Device specifications I/O modules > Analog I/O modules CAUTION! If, during initialization, an analog current sensor supplies more than 25 mA for more than 1 second into an analog input, this input is switched off by the module (input protection). In such cases, it is recommended to protect the analog input by a 10 volt Zener diode (in parallel to I+ and I-).
  • Page 443 Device specifications I/O modules > Analog I/O modules Ä Chapter 1.6.2.2.2.6 “Parameterization” The following measuring ranges can be configured Ä Chapter 1.6.2.2.2.9 “Measuring ranges” on page 449: on page 444 Voltage 0 V...10 V with differential inputs, 2 chan- nels used Voltage -10 V...+10 V with differential inputs, 2 chan-...
  • Page 444 Device specifications I/O modules > Analog I/O modules I/O configuration The module does not store configuration data itself. It gets its parameterization data from the master device of the I/O bus (CPU or communication interface module) during power-up of the system.
  • Page 445 Device specifications I/O modules > Analog I/O modules Name Value Internal Internal Default Min. Max. value value, Slot/ type Index Channel Byte Default 0x0Y06 moni- Ä Table 92 “Chann 0x00 toring el monitoring )” on page 446 Input channel Channel Byte Default 0x0Y07...
  • Page 446 Device specifications I/O modules > Analog I/O modules Input channel Name Value Internal value Internal Default (16 x with AI523) value, type Channel con- Byte see table see table figuration 0x00 see Channel mon- Byte see table see table itoring 0x00 see Table 91: Channel configuration Interna...
  • Page 447 Device specifications I/O modules > Analog I/O modules Diagnosis E1...E4 Identifier AC500 <− Display in display 000...063 Class Comp PS501 browser Byte 6 Byte 3 Byte 4 Byte 5 Byte 6 FBP diag- nosis Bit 6...7 Bit 0...5 block Class Interface Device Module...
  • Page 448 Device specifications I/O modules > Analog I/O modules In AC500, the following interface identifier applies: 14 = I/O bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2. The FBP diagnosis block does not contain this identifier. With "Device" the following allocation applies: 31 = module itself, 1..10 = expansion module 1...10, ADR = hardware address (e.g.
  • Page 449 Device specifications I/O modules > Analog I/O modules Measuring ranges Input ranges of voltage, current and digital input Range 0...10 -10...+10 0...20 4...20 Digital Digital value input Decimal Hex. Overflow >11.7589 >11.7589 >23.5178 >22.8142 32767 7FFF Measured 11.7589 11.7589 23.5178 22.8142 32511 7EFF...
  • Page 450 Device specifications I/O modules > Analog I/O modules Range Pt100 / Pt Pt100 / Ni1000 Digital value 1000 Pt1000 -50...150 °C -50...70 °C -50...400 °C Decimal Hex. Normal 400.0 °C 4000 0FA0 range 150.0 °C 1500 05DC 70.0 °C 02BC 0.1 °C 0.1 °C 0.1 °C...
  • Page 451 Device specifications I/O modules > Analog I/O modules Parameter Value Max. length of analog cables, conductor cross section 100 m > 0.14 mm Weight 300 g Mounting position Horizontal or vertical with derating (output load reduced to 50 % at 40 °C per group) Cooling The natural convection cooling must...
  • Page 452 Device specifications I/O modules > Analog I/O modules Parameter Value Max. ±1 % of full scale (all ranges) at 0 °C...60 °C or EMC disturbance Ä Chapter 1.6.2.2.2.9.1 “Input ranges of Relationship between input signal and hex code voltage, current and digital input” on page 449 Ä...