Alternator Removal; Installation - TOHATSU BFT75A Service Manual

4 stroke outboard motor
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CHARGING SYSTEM

ALTERNATOR REMOVAL/

INSTALLATION

REMOVAL
Remove the following:
– Engine cover
– Alternator cover (page 7-5)
Disconnect the CKP sensor 3P connector.
Remove the bolt [1] and CKP sensor [2] from the chain
case [3].
Remove the O-ring [4] from the CKP sensor.
Loosen the bolt/washer using the pulley holder
attachment and the holder handle (special tools) as
shown.
TOOLS:
Pulley holder attachment,
hex 50 mm [1]
Holder handle [2]
Remove the bolt/washer [1], and remove the alternator
rotor [2].
• Note that the alternator rotor has very strong
magnetic force. Hold the alternator rotor [3] by the
pulley during installation and removal and do not
hold it by the rotor pulser plate [4] so you don't pinch
your fingers with the rotor.
Remove the two bolts [1] and harness clip bracket C [2].
7-6
[1]
070PB-0010100 or
07NAB-001040A
07JAB-001020A
[3]
[2]
[4]
[1]
[1]
[1]
[3]
[2]
[2]
[4]
[2]

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Bft 90a

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