TOHATSU BFT75A Service Manual page 607

INDEX
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70 A FUSE BOX/FUSE INSPECTION ··················· 10-14
Numerics
AIR VENT STRAINER/CHECK VALVE REMOVAL/
A
INSTALLATION··············································· 5-86
ALERT SYSTEM/WARNING SYSTEM
TROUBLESHOOTING······································ 4-16
ALTERNATOR COVER ··········································7-5
ALTERNATOR INSPECTION ································ 7-13
ALTERNATOR REMOVAL/INSTALLATION················7-6
ANODE METAL CHECK (INNER SIDE)··················· 3-19
ANODE METAL CHECK (OUTER SIDE)·················· 3-17
ANODE METAL/WATER SCREEN REMOVAL/
INSTALLATION··············································· 16-4
ATF LINE DESCRIPTION ····································· 18-4
BACKLASH INSPECTION ·································· 16-41
B
BEARING SELECTION ······································ 15-25
BEFORE TROUBLESHOOTING ······························4-2
CABLE/HARNESS ROUTING ································ 2-18
C
CAM CHAIN TENSION ADJUSTMENT SYSTEM &
LUBRICATION MECHANISM····························· 20-5
CHAIN CASE/CAM CHAIN REMOVAL/
INSTALLATION··············································· 14-4
CHARGING SYSTEM TROUBLESHOOTING ·············7-3
CIRCUIT DIAGRAM···············································5-8
CKP SENSOR REMOVAL/INSTALLATION ·············· 5-83
CLUTCH SHIFTER INSPECTION························· 16-45
CMP SENSOR REMOVAL/INSTALLATION·············· 5-83
COMBINATION SWITCH INSPECTION················· 19-45
COMPACT & HIGH POWER ALTERNATOR + DIRECT
WATER-COOLED REGULATOR/RECTIFIER ······· 20-6
COMPONENT LOCATION
CHARGING SYSTEM·········································7-4
CONTROLS ··················································· 19-2
COOLING SYSTEM ········································· 11-2
CYLINDER BLOCK·········································· 15-2
CYLINDER HEAD············································ 14-2
ENGINE COVER ···············································6-2
ENGINE REMOVAL/INSTALLATION··················· 13-2
GEAR CASE ·················································· 16-2
LUBRICATION SYSTEM··································· 12-2
TRIM/TILT······················································ 18-2
CONNECTOR GENERAL LAYOUT DRAWING ········· 21-6
CRANKCASE BREATHER CHECK ························ 3-31
CRANKCASE/CRANKSHAFT/CYLINDER BLOCK/
PISTON DISASSEMBLY/ASSEMBLY·················· 15-3
CRANKSHAFT/PISTON/CYLINDER BLOCK
INSPECTION················································ 15-18
CYLINDER COMPRESSION TEST······················· 14-32
CYLINDER HEAD ASSEMBLY/DISASSEMBLY ······ 14-22
CYLINDER HEAD COVER REMOVAL/
INSTALLATION············································· 14-15
CYLINDER HEAD INSPECTION ·························· 14-32
CYLINDER HEAD REMOVAL/INSTALLATION········ 14-19
DIMENSIONAL DRAWING······································1-7
D
DTC TROUBLESHOOTING ·································· 5-13
EBT SENSOR REMOVAL/INSTALLATION··············· 5-84
E
EBT SENSOR/ECT SENSOR 2/3 INSPECTION······ 5-106
ECM TERMINAL ARRANGEMENT ························· 5-11
ECM, PGM-FI/MAIN RELAY REMOVAL/
INSTALLATION··············································· 10-3
ECT SENSOR 2 REMOVAL/INSTALLATION ············ 5-85
ECT SENSOR 3 REMOVAL/INSTALLATION ············ 5-85
EMERGENCY STOP SWITCH CHECK ··················· 3-31
EMERGENCY STOP SWITCH INSPECTION ········· 19-46
ENGINE & FRAME TORQUE VALUES······················2-4
ENGINE COVER REMOVAL/INSTALLATION ·············6-3
ENGINE INSTALLATION ······································ 13-8
ENGINE OIL FILTER CHANGE································3-5
ENGINE OIL LEVEL CHECK/OIL CHANGE················3-4
ENGINE REMOVAL············································· 13-3
ENGINE SIDE STOPPER REMOVAL/
INSTALLATION ·············································· 6-11
ENGINE TROUBLESHOOTING ·······························4-2
EOP SENSOR REMOVAL/INSTALLATION ·············· 5-84
EXTENSION CASE/LOWER RUBBER REMOVAL/
INSTALLATION ·············································· 16-9
FLUSH VALVE DISASSEMBLY/ASSEMBLY ·········· 11-12
F
FLYWHEEL INSPECTION ···································· 9-22
FLYWHEEL REMOVAL/INSTALLATION····················9-8
FRAME TROUBLESHOOTING ······························ 4-23
FRONT SEPARATE COVER REMOVAL/
INSTALLATION ················································6-4
FUEL FILTER (HIGH PRESSURE SIDE)
INSPECTION/REPLACEMENT ·························· 3-28
FUEL INJECTOR INSPECTION ··························· 5-103
FUEL INJECTORS REMOVAL/INSTALLATION ········ 5-73
FUEL LINE CHECK/REPLACEMENT······················ 3-30
FUEL PRESSURE MEASUREMENT ······················ 5-97
FUEL PRESSURE REGULATOR INSPECTION ········ 5-98
FUEL PRESSURE RELIEVING······························ 5-66
FUEL PUMP (HIGH PRESSURE SIDE)
INSPECTION ················································· 5-99
FUEL PUMP (HIGH PRESSURE SIDE)/VAPOR
SEPARATOR DISASSEMBLY/ASSEMBLY ·········· 5-91
FUEL PUMP (HIGH PRESSURE SIDE)/VAPOR
SEPARATOR REMOVAL/INSTALLATION············ 5-76
FUEL PUMP (LOW PRESSURE SIDE)
INSPECTION ················································· 5-99
FUEL PUMP (LOW PRESSURE SIDE) REMOVAL/
INSTALLATION ·············································· 5-67
FUEL STRAINER (LOW PRESSURE SIDE)
INSPECTION/CLEANING ································· 3-25
FUEL TANK/FILTER CLEANING···························· 3-29
FUEL TANK/FUEL TANK TUBE DISASSEMBLY/
ASSEMBLY···················································· 5-96
FUSE BOX INSPECTION ··································· 10-14
FUSE/ELECTRIC POWER LINE
TROUBLESHOOTING······································ 4-12
GAS ASSISTED DAMPER/SWIVEL CASE/STERN
G
BRACKET REMOVAL/INSTALLATION ·············· 18-48
GEAR CASE NEEDLE BEARING REPLACEMENT·· 16-46
GEAR CASE OIL CHANGE·····································3-6
GEAR CASE PRESSURE INSPECTION················ 16-42
GEAR CASE/EXTENSION SEPARATOR
(XRT TYPE ONLY) REMOVAL/INSTALLATION ···· 16-5
HO2S INSPECTION ·········································· 5-108
H
HO2S REMOVAL/INSTALLATION·························· 5-82
IAC VALVE INSPECTION ··································· 5-107
I
IAC VALVE REMOVAL/INSTALLATION ·················· 5-82
IAT SENSOR INSPECTION ································ 5-107
IAT SENSOR REMOVAL/INSTALLATION················ 5-81
IDLE SPEED CHECK/ADJUSTMENT······················ 3-20
IGNITION SYSTEM TROUBLESHOOTING ················8-3
INDICATOR LIGHT INSPECTION ························ 19-47
INTAKE MANIFOLD REMOVAL/INSTALLATION······· 5-69
KNOCK SENSOR REMOVAL/INSTALLATION
K
(BF90D/BF100A ONLY)···································· 5-84
L./R. ENGINE UNDER COVER REMOVAL/
L
INSTALLATION ················································6-5
LOW SPEED SIDE INTAKE ROCKER ARM
STRUCTURE (BF90D/BF100A ONLY) ················ 20-7
LUBRICATION ··················································· 3-22
LUBRICATION & SEAL POINT ································2-8
LUBRICATION SYSTEM DIAGRAM ······················· 12-3
MAINTENANCE SCHEDULE···································3-2
M
MAINTENANCE STANDARDS ································2-2
MAP SENSOR REMOVAL/INSTALLATION ·············· 5-81
MIL TROUBLESHOOTING···································· 5-43
MOUNT CASE ASSEMBLY/DISASSEMBLY············· 17-3
INDEX
22
22-1