TOHATSU BFT75A Service Manual page 608

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INDEX
MOUNT CASE REMOVAL/INSTALLATION ············· 17-2
NEUTRAL SWITCH INSPECTION ························· 9-22
N
NUTS, BOLTS, FASTENERS································ 3-31
OIL CASE REMOVAL/INSTALLATION···················· 12-5
O
OIL PRESSURE ALERT SYSTEM ························· 20-2
OIL PRESSURE CHECK·····································12-10
OIL PUMP DISASSEMBLY/ASSEMBLY·················· 12-8
OIL PUMP INSPECTION·····································12-10
OIL PUMP REMOVAL/INSTALLATION ··················· 12-7
PGM-FI/MAIN RELAY INSPECTION ·····················10-13
P
PIPING CONNECTIONS ········································ 5-7
POWER TILT MOTOR DISASSEMBLY/
ASSEMBLY ··················································18-41
POWER TILT MOTOR INSPECTION·····················18-46
POWER TILT RELAY INSPECTION ······················10-15
POWER TILT RELAY/RELAY BRACKET REMOVAL/
INSTALLATION ·············································10-11
POWER TRIM/TILT CHECK ································· 3-32
POWER TRIM/TILT DISASSEMBLY/ASSEMBLY·····18-23
POWER TRIM/TILT SWITCH INSPECTION
OUTBOARD MOTOR SIDE ·····························10-16
REMOTE CONTROL/TILLER HANDLE SIDE ······19-48
POWER TRIM/TILT/SWIVEL CASE REMOVAL/
INSTALLATION (EXCEPT LHGX TYPE) ············· 18-6
PROPELLER AND SPLIT PIN CHECK···················· 3-17
PROPELLER REMOVAL/INSTALLATION ··············· 16-3
PROPELLER SHAFT HOLDER DISASSEMBLY/
ASSEMBLY ··················································16-30
PROPELLER SHAFT HOLDER REMOVAL/
INSTALLATION ·············································16-18
PROPELLER SHAFT INSPECTION ······················16-44
R. ENGINE UNDER COVER DISASSEMBLY/
R
ASSEMBLY ··················································· 6-18
REGULATOR/RECTIFIER INSPECTION················· 7-13
REGULATOR/RECTIFIER/FUSE BOX/70 A FUSE BOX
REMOVAL/INSTALLATION ······························ 10-4
RELIEF VALVE REMOVAL/INSTALLATION ···········11-11
REMOTE CONTROL BOX DISASSEMBLY/
ASSEMBLY ··················································19-15
REMOTE CONTROL CABLE/GROMMET REMOVAL/
INSTALLATION ·············································· 19-3
ROCKER ARMS/SHAFT DISASSEMBLY/
ASSEMBLY ··················································14-30
SEAL HOLDER REMOVAL/INSTALLATION ···········19-12
S
SEAL HOLDER WATER SEAL REPLACEMENT······19-14
SERIAL NUMBER LOCATION ································ 1-2
SERVICE PRECAUTIONS ····································· 5-2
SHIFT CONTROL CABLE CHECK/ADJUSTMENT ···· 3-32
SHIFT LINK BRACKET DISASSEMBLY/
ASSEMBLY ··················································19-13
SHIFT LINK BRACKET/NEUTRAL SWITCH
REMOVAL/INSTALLATION ······························ 19-8
SHIFT ROD REMOVAL/INSTALLATION ················16-14
SHIFT SLIDER/PROPELLER SHAFT REMOVAL/
INSTALLATION ·············································16-19
SHIM SELECTION·············································16-36
SILENCER CASE DISASSEMBLY/ASSEMBLY ········ 5-90
SILENCER CASE REMOVAL/INSTALLATION ········· 5-67
SPARK PLUG CHECK/REPLACEMENT ················· 3-15
SPECIFICATIONS ················································ 1-2
STANDARD TORQUE VALUES ······························ 2-7
STARTER CABLE/FUSE CABLE REMOVAL/
INSTALLATION ·············································· 10-6
STARTER MOTOR DISASSEMBLY/ASSEMBLY ······ 9-10
22-2
STARTER MOTOR INSPECTION ···························9-19
STARTER MOTOR REMOVAL/INSTALLATION ········· 9-5
STARTING PROCEDURE AFTER INSTALLING
MAJOR ASSEMBLIES ······································12-4
STARTING SYSTEM TROUBLESHOOTING·············· 9-3
STEERING FRICTION SHAFT/ROD REMOVAL/
INSTALLATION (TILLER HANDLE TYPE) ·········· 19-20
STEERING ROD REMOVAL/INSTALLATION
(REMOTE CONTROL TYPE) ··························· 19-14
SWIVEL CASE/MOUNT FRAME DISASSEMBLY/
ASSEMBLY ·················································· 18-15
SYSTEM DIAGRAM
CHARGING SYSTEM ········································ 7-2
IGNITION SYSTEM··········································· 8-2
STARTING SYSTEM ········································· 9-2
WIRING DIAGRAMS ········································21-5
SYSTEM LOCATION
CHARGING SYSTEM ········································ 7-2
FUEL SYSTEM ···············································5-10
IGNITION SYSTEM··········································· 8-2
OTHER ELECTRICAL ······································10-2
STARTING SYSTEM ········································· 9-2
THERMOSTAT INSPECTION ······························ 11-12
T
THERMOSTAT/WATER JACKET COVER REMOVAL/
INSTALLATION ···············································11-4
THROTTLE BODY INSPECTION·························· 5-105
THROTTLE CONTROL CABLE/THROTTLE LINK
CHECK/ADJUSTMENT······································ 3-9
TILLER HANDLE DISASSEMBLY/ASSEMBLY ········ 19-23
TILLER HANDLE REMOVAL/INSTALLATION ········· 19-21
TOOLS ······························································2-12
TRIM ANGLE SENSOR INSPECTION ··················· 10-16
TUBE ROUTING ·················································2-43
UNDER COVER FRONT BRACKET DISASSEMBLY/
U
ASSEMBLY ····················································6-17
UNDER COVER FRONT BRACKET REMOVAL/
INSTALLATION ···············································6-12
UNDER COVER REAR BRACKET DISASSEMBLY/
ASSEMBLY ····················································6-18
UNDER COVER REAR BRACKET REMOVAL/
INSTALLATION ···············································6-15
VALVE CLEARANCE CHECK/ADJUSTMENT ···········3-12
V
VALVE GUIDE REPLACEMENT··························· 14-40
VALVE SEAT RECONDITIONING························· 14-41
VAPOR SEPARATOR INSPECTION ····················· 5-102
VERTICAL SHAFT DISASSEMBLY/ASSEMBLY······ 16-33
VERTICAL SHAFT INSPECTION·························· 16-45
VERTICAL SHAFT/FORWARD BEVEL GEAR
REMOVAL/INSTALLATION ····························· 16-25
VTEC SOLENOID VALVE INSPECTION
(BF90D/BF100A ONLY) ·································· 5-107
VTEC SOLENOID VALVE REMOVAL/INSTALLATION
(BF90D/BF100A ONLY) ····································5-82
WARNING BUZZER INSPECTION························ 19-46
W
WATER LEVEL SENSOR INSPECTION ················ 5-106
WATER LINE DESCRIPTION ································11-3
WATER PUMP CHECK ········································3-31
WATER PUMP REMOVAL/INSTALLATION ··············11-6
WATER SEPARATOR CHECK·······························3-25
WATER SEPARATOR DISASSEMBLY/ASSEMBLY ···5-89
WATER SEPARATOR REMOVAL/INSTALLATION ····5-87
WIRING DIAGRAMS
REMOTE CONTROL TYPE ·······························21-3
TILLER HANDLE TYPE ····································21-4