Table Of Contents - Honda NC700XA Service Manual

Table of Contents

A Few Words About Safety1
How To Use This Manual1
Important Safety Precautions1
Symbols3
Table Of Contents4
General Information6
Service Rules7
Abbreviation7
Destination Code7
Model Identification8
Serial Numbers9
Labels10
General Specifications11
Ignition System Specifications13
Electric Starter Specification13
Fuel System Specifications13
Cooling System Specifications13
Lubrication System Specifications14
Cylinder Head/Valves Specifications14
Clutch/Gearshift Linkage Specifications (Nc700X/Xa/S/Sa)15
Dual Clutch Transmission Specifications (Nc700Xd/Sd)15
Alternator/Starter Clutch Specifications15
Crankcase/Transmission/Balancer Specifications15
Crankshaft/Piston/Cylinder Specifications16
Front Wheel/Suspension/Steering Specifications17
Rear Wheel/Suspension Specifications17
Hydraulic Brake Specifications18
Battery/Charging System Specifications18
Lights/Meters/Switches Specifications19
Standard Torque Values20
Engine & Frame Torque Values20
Lubrication & Seal Points28
Cable & Harness Routing30
Nc700X/Xa30
Nc700Xd30
Nc700S/Sa31
Nc700Sd31
Nc700X/Xa/Xd32
Nc700S/Sa/Sd32
Nc700X33
Nc700Xa34
Nc700S36
Nc700Xd/Sd58
Nc700Xa/Xd67
Nc700Sa74
Nc700X/S81
Nc700X/Xa/Xd/S/Sa/Sd90
Emission Control Systems91
Source Of Emissions91
Crankcase Emission Control System91
Exhaust Emission Control System92
Noise Emission Control System92
Technical Features92
Cracking Connecting Rod92
Ecm-To-Combination Meter Two-Way Serial Communication (Nc700X/Xa/S/Sa)93
Pcm-To-Combination Meter Two-Way Serial Communication (Nc700Xd/Sd)94
Dual Clutch Transmission95
Frame/Body Panels/Exhaust System96
Body Panel Locations (Nc700X/Xa)97
Body Panel Removal Chart97
Body Panel Locations (Nc700Xd)98
Body Panel Locations (Nc700S/Sa)99
Body Panel Locations (Nc700Sd)100
Service Information101
Pillion Seat102
Single Seat102
Grab Rail103
Center Seat Cowl103
Seat Cowl104
Rear Fender Mud Guard (U Type)105
Brake/Tail/License Light/Tail Light Cover105
Mud Guard106
Rear Fender A107
Rear Fender B107
Air Duct (Nc700X/Xa/Xd)108
Side Cowl (Nc700S/Sa/Sd)108
Shroud/Side Cover (Nc700X/Xa/Xd)109
Shelter/Side Cover (Nc700S/Sa/Sd)110
Center Cover (Nc700X/Xa/Xd)111
Luggage Box Lid112
Luggage Box Lid/Hinge Assembly114
Luggage Box114
Windscreen118
Front Side Cowl (Nc700X/Xa/Xd)119
Meter Stay (Nc700X/Xa/Xd)119
Front Under Cover (Nc700X/Xa/Xd)120
Inner Upper Cover (Nc700X/Xa/Xd)120
Headlight/Front Center Cowl (Nc700X/Xa/Xd)121
Headlight/Headlight Stay (Nc700S/Sa/Sd)122
Headlight Cover (Nc700S/Sa/Sd)122
Front Fender123
Lower Cowl123
Left Rear Cover124
Right Engine Side Cover (Nc700Xd/Sd)125
Guard Pipe (Nc700Xd/Sd)125
Battery Box126
Center Cross Plate127
Exhaust Pipe/Muffler127
Exhaust Pipe129
Stud Bolt Replacement130
Maintenance132
Maintenance Schedule134
Nc700X/Xa/S/Sa134
Fuel Line136
Throttle Operation136
Air Cleaner138
Crankcase Breather139
Spark Plug139
Valve Clearance141
Engine Oil143
Oil Level Inspection143
Engine Oil Change144
Engine Oil Filter144
Clutch Oil Filter (Nc700Xd/Sd)145
Engine Idle Speed146
Radiator Coolant146
Cooling System147
Drive Chain147
Cleaning And Lubrication148
Sprocket Inspection149
Drive Chain Slider151
Brake Fluid152
Front Brake152
Rear Brake152
Brake Pads Wear153
Front Brake Pads153
Rear Brake Pads153
Brake System154
Brake Pedal Height Adjustment154
Brake Light Switch155
Brake Lock Operation (Nc700Xd/Sd)155
Headlight Aim156
Clutch System (Nc700X/Xa/S/Sa)157
Sidestand158
Suspension159
Front Suspension Inspection159
Nuts, Bolts, Fasteners160
Wheels/Tires160
Rear Suspension Inspection160
Steering Head Bearings161
Pgm-Fi System162
Pgm-Fi System Location163
Pgm-Fi System Diagram165
Pgm-Fi Symptom Troubleshooting168
Pgm-Fi Connector Locations169
Pgm-Fi Troubleshooting Information172
General Troubleshooting172
System Description172
Hds Pocket Tester Information173
Dtc Readout173
Erasing Dtc174
Dtc Index176
Sensor Unit Power Line Inspection178
Before Mil Troubleshooting180
Dtc Troubleshooting182
Mil Troubleshooting204
Mil Circuit Troubleshooting224
Fuel Cut Relay225
Ect Sensor225
Bank Angle Sensor226
System Inspection With Hds Pocket Tester227
System Inspection With Ecm Test Harness227
Ecm (Nc700X/Xa/S/Sa) / Pcm (Nc700Xd/Sd)228
Ecm/Pcm Power/Ground Line Inspection229
O2 Sensor230
Ignition System232
System Location233
System Diagram234
Ignition System Inspection237
Ignition Coil Primary Peak Voltage237
Ignition Timing240
Ignition Coil241
Ckp Sensor242
Electric Starter244
Starter Motor251
Starter Relay Switch253
Neutral Diode (Nc700X/Xa/S/Sa)255
Starter Relay (Nc700Xd/Sd)255
Fuel System256
Component Location257
Fuel Line Replacement259
Quick Connect Fitting Installation260
Fuel Pressure Normalization261
Fuel Pressure Test262
Fuel Flow Inspection262
Fuel Tank263
Fuel Pump Unit265
Air Cleaner Housing269
Throttle Body270
Throttle Valve Fully Closed Position Reset Procedure274
Injector275
System Flow Pattern281
System Testing284
Coolant (Hydrometer Test)284
Coolant Gravity Chart284
Coolant Replacement285
Radiator Cap/System Pressure Inspection285
Thermostat/Thermostat Housing286
Radiator288
Water Pump291
Mechanical Seal Inspection291
Radiator Reserve Tank293
Fan Cont. Relay294
Lubrication System296
Lubrication System Diagram297
Oil Pressure Inspection301
Oil Pump (Nc700X/Xa/S/Sa)301
Oil Pump (Nc700Xd/Sd)303
Oil Strainer306
Cylinder Head/Valves308
Cylinder Compression Test312
Cylinder Head Cover312
Rocker Arm315
Cam Chain Tensioner318
Releasing Cam Chain Tension318
Applying Cam Chain Tension319
Camshaft320
Cylinder Head323
Valve Guide Replacement328
Valve Seat Inspection/Refacing329
Clutch/Gearshift Linkage (Nc700X/Xa/S/Sa)336
Right Crankcase Cover340
Clutch Lifter Arm Removal/Installation341
Clutch342
Primary Drive Gear/Ckp Sensor Rotor350
Gearshift Linkage351
Gearshift Pedal354
Dual Clutch Transmission (Dct) (Nc700Xd/Sd)356
Dtc Electrical System Location361
Dtc System Diagram362
Dtc Connector Locations363
Dct Troubleshooting Information366
Dct Index370
Shift Indicator Troubleshooting416
Mode/Shift Indicator Circuit Troubleshooting450
At/Mt Mode Switch Troubleshooting451
Linear Solenoid Valve Body Disassembly453
Dual Clutch460
Shift Control Motor/Reduction Gears464
Mainshaft Sensor470
Tr Sensor470
Shift Spindle Angle Sensor471
Clutch Eop Sensor472
Eot Sensor473
Dct Shift Pedal (Optional)473
Clutch Initialize Learning (Pcm)475
Alternator/Starter Clutch478
Alternator Cover482
Flywheel484
Starter Clutch487
Crankcase/Transmission/Balancer492
Crankcase Separation498
Transmission (Nc700X/Xa/S/Sa)499
Countershaft505
Transmission (Nc700Xd/Sd)508
Balancer517
Left Balancer Shaft Bearing Replacement518
Crankcase Assembly519
Crankshaft/Piston/Cylinder524
Crankshaft528
Side Clearance Inspection528
Main Journal Bearing531
Bearing Selection532
Bearing Installation533
Crankpin Bearing534
Piston/Cylinder537
Piston Removal538
Connecting Rod Inspection540
Cylinder Inspection541
Piston Installation541
Piston Ring Installation543
Piston/Connecting Rod Installation543
Engine Removal/Installation544
Engine Removal (Nc700X/Xa/S/Sa)548
Engine Removal (Nc700Xd/Sd)552
Engine Installation (Nc700X/Xa/S/Sa)558
Engine Installation (Nc700Xd/Sd)564
Front Wheel/Suspension/Steering572
Handlebar581
Front Wheel591
Inner Weight Replacement591
Fork596
Steering Stem604
Clutch Lever (Nc700X/Xa/S/Sa)613
Rear Wheel/Suspension614
Rear Wheel619
Shock Linkage626
Shock Absorber627
Swingarm629
Pivot Bearing Replacement632
Hydraulic Brake640
Brake Fluid Replacement/Air Bleeding (Nc700X/S)647
Brake Fluid Draining647
Brake Fluid Filling/Air Bleeding648
Brake Fluid Replacement/Air Bleeding (Nc700Xa/Xd/Sa/Sd)650
Brake Pad/Disc655
Front Master Cylinder659
Brake Disc Inspection659
Rear Master Cylinder662
Front Brake Caliper (Nc700X/S)665
Front Brake Caliper (Nc700Xa/Xd/Sa/Sd)667
Rear Brake Caliper669
Parking Brake Caliper (Nc700Xd/Sd)671
Brake Pedal676
Parking Brake Lever (Nc700Xd/Sd)677
Anti-Lock Brake System (Abs)682
Abs System Location683
Abs System Diagram684
Abs Connector Locations686
Abs Troubleshooting Information688
Abs Indicator Problem Code Index691
Abs Indicator Circuit Troubleshooting693
Abs Troubleshooting696
Wheel Speed Sensor705
Wheel Speed Sensor Replacement706
Pcv709
Delay Valve709
Abs Modulator710
Battery/Charging System714
Voltage Inspection719
Battery Testing719
Charging System Inspection720
Current Leakage Test720
Charging Voltage Inspection720
Regulator/Rectificer721
Alternator Charging Coil722
Lights/Meters/Switches724
Headlight728
Turn Signal Light729
Position Light730
Brake/Tail/License Light731
Combination Meter731
Speedometer/Vs Sensor739
Tachometer741
High Coolant Temperature Indicator/Ect Sensor741
Engine Oil Pressure Indicator/Eop Switch742
Ect Sensor Unit Inspection742
Eop Switch Line Inspection743
Eop Switch Removal/Installation743
Fuel Level Sensor744
Parking Brake Indicator/Switch (Nc700Xd/Sd)745
Ignition Switch747
Right Handlebar Switch748
Left Handlebar Switches748
Clutch Switch (Nc700X/Xa/S/Sa)749
Neutral Switch750
Sidestand Switch751
Horn752
Turn Signal/Hazard Relay753
Immobolizer System (Hiss)756
Key Registration Procedures758
Diagnostic Code Indication761
Troubleshooting763
Hiss Indicator765
Ecm (Nc700X/Xa/S/Sa) / Pcm(Nc700Xd/Sd)766
Immobilizer Receiver767
Wiring Diagram770
Index771