Honda NC700XD Manuals

Manuals and User Guides for Honda NC700XD. We have 1 Honda NC700XD manual available for free PDF download: Service Manual

Honda NC700XD Service Manual

Honda NC700XD Service Manual (774 pages)

Brand: Honda | Category: Motorcycle | Size: 19.62 MB

Table of Contents

A few Words about Safety
1
How to Use this Manual
1
Important Safety Precautions
1
Symbols
3
Table of Contents
4
Service Rules
7
Abbreviation
7
Destination Code
7
Model Identification
8
Serial Numbers
9
Labels
10
General Specifications
11
Ignition System Specifications
13
Electric Starter Specification
13
Fuel System Specifications
13
Cooling System Specifications
13
Lubrication System Specifications
14
Cylinder Head/Valves Specifications
14
Clutch/Gearshift Linkage Specifications (NC700X/XA/S/SA)
15
Dual Clutch Transmission Specifications (NC700XD/SD)
15
Alternator/Starter Clutch Specifications
15
Crankcase/Transmission/Balancer Specifications
15
Crankshaft/Piston/Cylinder Specifications
16
Front Wheel/Suspension/Steering Specifications
17
Rear Wheel/Suspension Specifications
17
Hydraulic Brake Specifications
18
Battery/Charging System Specifications
18
Lights/Meters/Switches Specifications
19
Standard Torque Values
20
Engine & Frame Torque Values
20
Lubrication & Seal Points
28
Nc700Xd
30
Nc700X/Xa
30
Cable & Harness Routing
30
Nc700S/Sa
31
Nc700Sd
31
Nc700X/Xa/XD
32
Nc700S/Sa/Sd
32
Nc700X
33
Nc700Xa
34
Nc700S
36
Nc700Xd/Sd
58
Nc700Xa/XD
67
Nc700Sa
74
Nc700X/S
81
Nc700X/Xa/XD/S/Sa/Sd
90
Emission Control Systems
91
Source of Emissions
91
Crankcase Emission Control System
91
Exhaust Emission Control System
92
Noise Emission Control System
92
Technical Features
92
Cracking Connecting Rod
92
ECM-To-Combination Meter Two-Way Serial Communication (NC700X/XA/S/SA)
93
PCM-To-Combination Meter Two-Way Serial Communication (NC700XD/SD)
94
Dual Clutch Transmission
95
Frame/Body Panels/Exhaust System
96
- Body Panel Locations (NC700X/XA)
  97
- Body Panel Removal Chart
  97
- Body Panel Locations (NC700XD)
  98
- Body Panel Locations (NC700S/SA)
  99
- Body Panel Locations (NC700SD)
  100
- Service Information
  101
- Pillion Seat
  102
- Single Seat
  102
- Grab Rail
  103
- Center Seat Cowl
  103
- Seat Cowl
  104
- Rear Fender Mud Guard (U Type)
  105
- Brake/Tail/License Light/Tail Light Cover
  105
- Mud Guard
  106
- Rear Fender a
  107
- Rear Fender B
  107
- Air Duct (NC700X/XA/XD)
  108
- Side Cowl (NC700S/SA/SD)
  108
- Shroud/Side Cover (NC700X/XA/XD)
  109
- Shelter/Side Cover (NC700S/SA/SD)
  110
- Center Cover (NC700X/XA/XD)
  111
- Luggage Box Lid
  112
- Luggage Box Lid/Hinge Assembly
  114
- Luggage Box
  114
- Windscreen
  118
- Front Side Cowl (NC700X/XA/XD)
  119
- Meter Stay (NC700X/XA/XD)
  119
- Front under Cover (NC700X/XA/XD)
  120
- Inner Upper Cover (NC700X/XA/XD)
  120
- Headlight/Front Center Cowl (NC700X/XA/XD)
  121
- Headlight/Headlight Stay (NC700S/SA/SD)
  122
- Headlight Cover (NC700S/SA/SD)
  122
- Front Fender
  123
- Lower Cowl
  123
- Left Rear Cover
  124
- Right Engine Side Cover (NC700XD/SD)
  125
- Guard Pipe (NC700XD/SD)
  125
- Battery Box
  126
- Center Cross Plate
  127
- Exhaust Pipe/Muffler
  127
- Exhaust Pipe
  129
- Stud Bolt Replacement
  130
Maintenance
132
- Maintenance Schedule
  134
- Nc700X/Xa/S/Sa
  134
- Nc700Xd/Sd
  135
- Fuel Line
  136
- Throttle Operation
  136
- Air Cleaner
  138
- Crankcase Breather
  139
- Spark Plug
  139
- Valve Clearance
  141
- Engine Oil
  143
- Oil Level Inspection
  143
- Engine Oil Filter
  144
- Engine Oil Change
  144
- Clutch Oil Filter (NC700XD/SD)
  145
- Engine Idle Speed
  146
- Radiator Coolant
  146
- Cooling System
  147
- Drive Chain
  147
- Cleaning and Lubrication
  148
- Sprocket Inspection
  149
- Drive Chain Slider
  151
- Rear Brake
  152
- Front Brake
  152
- Brake Fluid
  152
- Brake Pads Wear
  153
- Front Brake Pads
  153
- Rear Brake Pads
  153
- Brake System
  154
- Brake Pedal Height Adjustment
  154
- Brake Light Switch
  155
- Brake Lock Operation (NC700XD/SD)
  155
- Headlight Aim
  156
- Clutch System (NC700X/XA/S/SA)
  157
- Sidestand
  158
- Suspension
  159
- Front Suspension Inspection
  159
- Nuts, Bolts, Fasteners
  160
- Wheels/Tires
  160
- Rear Suspension Inspection
  160
- Steering Head Bearings
  161
PGM-FI System
162
- PGM-FI System Location
  163
- PGM-FI System Diagram
  165
- PGM-FI Symptom Troubleshooting
  168
- PGM-FI Connector Locations
  169
- System Description
  172
- General Troubleshooting
  172
- PGM-FI Troubleshooting Information
  172
- HDS Pocket Tester Information
  173
- DTC Readout
  173
- Erasing DTC
  174
- DTC Index
  176
- Sensor Unit Power Line Inspection
  178
- Before Mil Troubleshooting
  180
- DTC Troubleshooting
  182
- Mil Troubleshooting
  204
- Mil Circuit Troubleshooting
  224
- Fuel Cut Relay
  225
- ECT Sensor
  225
- Bank Angle Sensor
  226
- System Inspection with HDS Pocket Tester
  227
- System Inspection with ECM Test Harness
  227
- Ecm (Nc700X/Xa/S/Sa) / Pcm (Nc700Xd/Sd)
  228
- ECM/PCM Power/Ground Line Inspection
  229
- O2 Sensor
  230
Ignition System
232
- System Location
  233
- System Diagram
  234
- Ignition System Inspection
  237
- Ignition Coil Primary Peak Voltage
  237
- Ignition Timing
  240
- Ignition Coil
  241
- CKP Sensor
  242
Electric Starter
244
- Starter Motor
  251
- Starter Relay Switch
  253
- Neutral Diode (NC700X/XA/S/SA)
  255
- Starter Relay (NC700XD/SD)
  255
Fuel System
256
- Component Location
  257
- Fuel Line Replacement
  259
- Quick Connect Fitting Installation
  260
- Fuel Pressure Normalization
  261
- Fuel Pressure Test
  262
- Fuel Flow Inspection
  262
- Fuel Tank
  263
- Fuel Pump Unit
  265
- Air Cleaner Housing
  269
- Throttle Body
  270
- Throttle Valve Fully Closed Position Reset Procedure
  274
- Injector
  275
Cooling System
280
- System Flow Pattern
  281
- System Testing
  284
- Coolant (Hydrometer Test)
  284
- Coolant Gravity Chart
  284
- Coolant Replacement
  285
- Radiator Cap/System Pressure Inspection
  285
- Thermostat/Thermostat Housing
  286
- Radiator
  288
- Water Pump
  291
- Mechanical Seal Inspection
  291
- Radiator Reserve Tank
  293
- Fan Cont. Relay
  294
Lubrication System
296
- Lubrication System Diagram
  297
- Oil Pressure Inspection
  301
- Oil Pump (NC700X/XA/S/SA)
  301
- Oil Pump (NC700XD/SD)
  303
- Oil Strainer
  306
Cylinder Head/Valves
308
- Cylinder Compression Test
  312
- Cylinder Head Cover
  312
- Rocker Arm
  315
- Cam Chain Tensioner
  318
- Releasing Cam Chain Tension
  318
- Applying Cam Chain Tension
  319
- Camshaft
  320
- Cylinder Head
  323
- Valve Guide Replacement
  328
- Valve Seat Inspection/Refacing
  329
Clutch/Gearshift Linkage (NC700X/XA/S/SA)
336
- Right Crankcase Cover
  340
- Clutch Lifter Arm Removal/Installation
  341
- Clutch
  342
- Primary Drive Gear/Ckp Sensor Rotor
  350
- Gearshift Linkage
  351
- Gearshift Pedal
  354
Dual Clutch Transmission (DCT) (NC700XD/SD)
356
- DTC Electrical System Location
  361
- DTC System Diagram
  362
- DTC Connector Locations
  363
- DCT Troubleshooting Information
  366
- DCT Index
  370
- DTC Troubleshooting
  375
- Shift Indicator Troubleshooting
  416
- Mode/Shift Indicator Circuit Troubleshooting
  450
- AT/MT Mode Switch Troubleshooting
  451
- Right Crankcase Cover
  452
- Linear Solenoid Valve Body Disassembly
  453
- Dual Clutch
  460
- Primary Drive Gear/Ckp Sensor Rotor
  463
- Shift Control Motor/Reduction Gears
  464
- Gearshift Linkage
  467
- Mainshaft Sensor
  470
- TR Sensor
  470
- Shift Spindle Angle Sensor
  471
- Clutch EOP Sensor
  472
- EOT Sensor
  473
- DCT Shift Pedal (Optional)
  473
- Clutch Initialize Learning (PCM)
  475
Alternator/Starter Clutch
478
- Alternator Cover
  482
- Flywheel
  484
- Starter Clutch
  487
Crankcase/Transmission/Balancer
492
- Crankcase Separation
  498
- Transmission (NC700X/XA/S/SA)
  499
- Countershaft
  505
- Transmission (NC700XD/SD)
  508
- Balancer
  517
- Left Balancer Shaft Bearing Replacement
  518
- Crankcase Assembly
  519
Crankshaft/Piston/Cylinder
524
- Crankshaft
  528
- Side Clearance Inspection
  528
- Main Journal Bearing
  531
- Bearing Selection
  532
- Bearing Installation
  533
- Crankpin Bearing
  534
- Piston/Cylinder
  537
- Piston Removal
  538
- Connecting Rod Inspection
  540
- Cylinder Inspection
  541
- Piston Installation
  541
- Piston Ring Installation
  543
- Piston/Connecting Rod Installation
  543
Engine Removal/Installation
544
Front Wheel/Suspension/Steering
572
- Handlebar
  581
- Front Wheel
  591
- Inner Weight Replacement
  591
- Fork
  596
- Steering Stem
  604
- Clutch Lever (NC700X/XA/S/SA)
  613
Rear Wheel/Suspension
614
- Rear Wheel
  619
- Shock Linkage
  626
- Shock Absorber
  627
- Swingarm
  629
- Pivot Bearing Replacement
  632
Hydraulic Brake
640
- Brake Fluid Replacement/Air Bleeding (NC700X/S)
  647
- Brake Fluid Draining
  647
- Brake Fluid Filling/Air Bleeding
  648
- Brake Fluid Replacement/Air Bleeding (NC700XA/XD/SA/SD)
  650
- Brake Pad/Disc
  655
- Front Master Cylinder
  659
- Brake Disc Inspection
  659
- Rear Master Cylinder
  662
- Front Brake Caliper (NC700X/S)
  665
- Front Brake Caliper (NC700XA/XD/SA/SD)
  667
- Rear Brake Caliper
  669
- Parking Brake Caliper (NC700XD/SD)
  671
- Brake Pedal
  676
- Parking Brake Lever (NC700XD/SD)
  677
Anti-Lock Brake System (ABS)
682
- ABS System Location
  683
- ABS System Diagram
  684
- ABS Connector Locations
  686
- ABS Troubleshooting Information
  688
- ABS Indicator Problem Code Index
  691
- ABS Indicator Circuit Troubleshooting
  693
- ABS Troubleshooting
  696
- Wheel Speed Sensor
  705
- Wheel Speed Sensor Replacement
  706
- Pcv
  709
- Delay Valve
  709
- ABS Modulator
  710
Battery/Charging System
714
- Voltage Inspection
  719
- Battery Testing
  719
- Charging Voltage Inspection
  720
- Charging System Inspection
  720
- Current Leakage Test
  720
- Regulator/Rectificer
  721
- Alternator Charging Coil
  722
Lights/Meters/Switches
724
- Headlight
  728
- Turn Signal Light
  729
- Position Light
  730
- Brake/Tail/License Light
  731
- Combination Meter
  731
- Speedometer/Vs Sensor
  739
- High Coolant Temperature Indicator/Ect Sensor
  741
- Tachometer
  741
- ECT Sensor Unit Inspection
  742
- Engine Oil Pressure Indicator/Eop Switch
  742
- EOP Switch Line Inspection
  743
- EOP Switch Removal/Installation
  743
- Fuel Level Sensor
  744
- Parking Brake Indicator/Switch (NC700XD/SD)
  745
- Ignition Switch
  747
- Left Handlebar Switches
  748
- Right Handlebar Switch
  748
- Brake Light Switch
  749
- Clutch Switch (NC700X/XA/S/SA)
  749
- Neutral Switch
  750
- Sidestand Switch
  751
- Horn
  752
- Turn Signal/Hazard Relay
  753
- Immobolizer System (HISS)
  756
- System Diagram
  757
- System Location
  757
- Key Registration Procedures
  758
- Service Information
  758
- Diagnostic Code Indication
  761
- Troubleshooting
  763
- HISS Indicator
  765
- Ecm (Nc700X/Xa/S/Sa) / Pcm(Nc700Xd/Sd)
  766
- Immobilizer Receiver
  767
Wiring Diagram
770
Index
771

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