Jeep 1987 Wrangler Workshop Manual page 1383

BA 10/5 MANUAL TRANSMISSION
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OVERHAUL
Install the front bearing (31) on the input shaft
(30) with an arbor press and tools B.V.I. FM. 12
and B.V.I. F M . 13.
B.V.L F M . 13
B.V.L
FM. 12
101097
Install first gear bearing (18), bearing s p a c e r
(14) a n d s e c o n d g e a r bearing (13) on the
mainshaft (20). B e sure the s p a c e r is installed
between the two bearings.
Install the s e c o n d gear (19) on the mainshaft.
A s s e m b l e and install the hub (17) and first-
s e c o n d synchronizer (16) on the mainshaft.
Install the synchronizer with pins (a) toward the
rear of the mainshaft.
Install the original or a replacement rear bearing
preload shim (11) on the mainshaft a s follows:
• U s e the original shim only when all of the
original t r a n s m i s s i o n c o m p o n e n t s (except
bearings and races) are being r e u s e d .
• U s e a replacement shim that is 4.55 mm
(0.179-in.) thick if any transmission c a s e ,
gear, shaft, synchronizer, or shift fork/rail h a s
been replaced.
Install the mainshaft rear bearing (10) with an
arbor press and tool B.V.I. F M . 13.
Install the first gear (15) and the spacer (12) on
the mainshaft.
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