Related Manuals for ABB IRB 4400 - 60
Summarization of Contents
Overview
About this manual
Manual contains reference information for all procedures described in the Product manual, procedures.
Usage
Manual should be used during installation, maintenance work, and repair work.
Who should read this manual?
Manual is intended for installation, maintenance, and repair personnel.
Prerequisites
Craftsman must be trained by ABB and have required knowledge of mechanical/electrical work.
Organization of chapters
Manual is organized into chapters: Reference information, Part list, Exploded views/Foldouts, Circuit Diagram.
Product documentation, M2000/M2000A
General
Complete product documentation kit for M2000 robot system includes controller, robot, and hardware options.
Product manuals
Product manuals divided into procedures (safety, installation, maintenance, repair) and reference information.
Software manuals
Software documentation covers operating system to parameter entry.
Controller hardware option manual
Each hardware option supplied with its own documentation for installation, repair, and maintenance.
Product documentation, M2004
General
Robot documentation categorized by information type; not all documents included in every delivery.
Product manuals
Product manuals divided into procedures and reference information.
Technical reference manuals
Manuals describing robot software, RAPID language, and system parameters.
Application manuals
Describes specific applications like software or hardware options.
Operating manuals
Aimed at operational contact personnel (operators, programmers, troubleshooters).
How to read the product manual
Reading the procedures
Procedures contain references to figures, tools, and materials.
References to figures
Procedures reference components/attachment points with italic text and figure references.
References to required equipment
Procedures reference equipment (parts, tools) marked with italic text and section references.
Safety information
Manual includes a separate safety chapter; procedures include specific safety info.
1 Safety
1.1 Introduction
Introduces the safety chapter and its division into general and specific information.
1.2 General safety information
Covers general safety aspects applicable to all service work on the robot.
1.3 Safety related instructions
Details specific dangers, safety risks, and elimination instructions for performing tasks.
2 Installation and commissioning
2.1 Introduction
Provides general information for installing the robot at the working site.
2.2 Unpacking
Covers instructions for unpacking and pre-installation procedures for the robot.
2.3 On-site installation
Details procedures for installing the robot at its final operational site.
2.4 Restricting the working range
Explains how to limit the robot's movement space for safety or collision avoidance.
2.5 Electrical connections
Describes customer connections for power and signal conductors.
2.6 Additional installation (Foundry Prime)
Details special installation procedures for Foundry Prime robots in water jet applications.
2.7 Making robot ready for operation (Cleanroom)
Outlines additional installation steps for cleanroom environments.
3 Maintenance
3.1 Introduction
Introduces the maintenance chapter and its structure.
3.2 Maintenance schedule
Details recommended maintenance activities and their intervals.
3.3 General maintenance activities
Covers specific maintenance tasks for robot components like mechanical stops and air hoses.
3.4 Change and checking of oil
Provides procedures for checking and changing gearbox oil levels.
4 Repair
4.1 Introduction
Introduces the repair chapter and its structure.
4.2 General procedures
Covers general procedures applicable to various repair tasks.
4.3 Complete robot
Details repair procedures for the entire robot system.
4.4 Upper arm
Covers repair procedures specific to the upper arm assembly.
4.5 Lower arm
Details repair procedures for the lower arm assembly.
4.6 Frame and base
Covers repair procedures for the robot's frame and base components.
4.7 Motors
Details procedures for motor replacement and adjustment.
4.8 Gearboxes
Covers procedures for gearbox replacement and adjustment.
4.9 Additional repair routines (Foundry Prime)
Outlines special repair routines for Foundry Prime robots.
5 Calibration information
5.1 Introduction
Introduces the calibration chapter and its content.
5.2 Calibration methods
Describes different robot calibration methods provided by ABB.
5.3 Calibration scales and correct axis position
Specifies calibration scale positions and correct axis positioning for robot models.
5.4 Calibration movement directions for all axes
Details the required movement directions for axes during calibration.
5.5 Updating revolution counters
Provides procedures for updating robot axis revolution counters.
5.6 Checking the calibration position
Guides on how to check the robot's calibration position after updates.
5.7 Additional calibration instruction, IRB4400
Provides specific calibration instructions for the IRB4400 robot.
6 Reference information
6.1 Introduction
Introduces the reference information chapter and its purpose.
6.2 Applicable safety standards
Lists the safety standards the robot conforms to.
6.3 Unit conversion
Provides a table for converting units used in the manual.
6.4 Screw joints
Details tightening procedures and torque values for screw joints.
6.5 Weight specifications
Explains how weight specifications are presented and lifting recommendations.
6.6 Document references
Lists article numbers for related documentation and manuals.
6.7 Standard toolkit
Lists standard tools required for service procedures.
6.8 Special tools
Lists special tools required for specific service procedures.
6.9 Lifting equipment and lifting instructions
Mentions the importance of specified lifting equipment and instructions.
7 Part list
7.1 Introduction
Introduces the section specifying replacement articles for the robot.
7.2 Manipulator
Lists replacement parts for the robot manipulator.
7.3 Upper arm part, axes 4-6
Lists replacement parts for the upper arm assembly, axes 4-6.
7.4 Serial measurement unit
Lists replacement parts for the serial measurement unit.
7.5 Position switch, axis 1
Lists replacement parts for the position switch on axis 1.
8 Foldouts
8.1 Introduction
Introduces the foldouts chapter, detailing component views and part list references.
9 Circuit diagram
9.1 Introduction
Introduces the circuit diagram section.
Need help?
Do you have a question about the IRB 4400 - 60 and is the answer not in the manual?
Questions and answers