Maintenance Schedule - ABB IRB 6400R Product On-Line Manual

Maintenance

1 Maintenance Schedule

Prescribed maintenance
Balancing unit axis 2
Bearings, inspection
Balancing unit axis 2
Bearings, greasing
Balancing unit axis 2
Piston rod/Guide ring
Cabling (see Figure 1
Diagram 1).
Mechanical stop axis 1
Gearbox 6
Grease changing
Gearboxes 1-5
Oil changing (see Figure 1
Diagram 2).
Oil level axes 1-5
Accumulator for
measuring system
Exchange
Position Switch
Filter for drive system cool-
CONTROL-
ing
LER
Memory back-up
Battery changing
1. For foundry operation.
2. If the robot operation is utilized in adverse conditions (for example: particle-laden environments, such as
spot welding, grinding, deflashing, etc.), perform preventive maintenance more frequently to ensure proper
reliability of the robot system. See section 2.5.
3. Inspect all visible cabling. Change if damaged (valid for all cabling except cabling on axes 1 and 4).
4. Check the mechanical stop devices for deformation and damage. If the stop pin or the
adjustable stop arm is bent, it must be replaced. See section 2.10.
5. For press-tending (refers to grease changing and operating life for gearbox axis 6) and heavy duty operation,
axis 1 (option 5x is installed) see Figure 2 and Figure 3.
6. See section 2.11.
7. Not required in an ordinary industrial environment
8. See section 2.14.
4
Inspection Maintenance intervals
twice a once a 4 000 h
year year or
2 years
1
X
2
X
3
X
4
X
X
1
X X
8
X X
12 000 h
or
3 years 5 years
X
X
5
X
6
3 years
8
X
Product Manual IRB 6400R
20 000h
or
4 years
X
7
X