Final Drive Installation - Honda GL1800 Service Manual

FINAL DRIVE

FINAL DRIVE INSTALLATION

Check that the gear case stud bolts are tight.
If any are loose, remove them, clean their threads
with contact cleaner, then install using locking
agent.
After installing, be sure to measure the distance
from top of each stud to the gear case surface as
shown.
Install a new stopper ring into the groove in the joint
shaft splines.
Install a new dust seal onto the joint shaft with the
flat side facing the spring and pack molybdenum
disulfide grease into the seal lip cavity.
Apply molybdenum disulfide grease to the pinion
joint splines.
Install the joint shaft assembly into the pinion joint
until the stopper ring on the shaft seats in the pinion
joint groove.
Make sure the stopper ring is seated properly by
pulling on the joint shaft lightly.
Clean the mating surfaces of the swingarm and final
gear case.
Install the two dowel pins.
Apply molybdenum disulfide grease to the joint
shaft splines.
Install the final drive assembly, while aligning the
splines of the joint shaft and drive shaft.
Install the four washers and nuts, and tighten them.
TORQUE: 88 N·m (9.0 kgf·m, 65 lbf·ft)
12-22
TOPPER RING
DU T EAL
FINAL DRIVE ASSEMBLY
ASHERS AND NUTS
(0.5 g)
OWEL PINS
JOINT SHAFT
(1 g)