Primary Gears/Output Shaft Removal - Honda GL1800 Service Manual

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PRIMARY GEARS/OUTPUT SHAFT
REMOVAL
Remove the rear crankcase cover (page 10-11).
Remove the following:
Do not disassemble
– starter reduction gear and shaft
the driven gear
assembly.
– plain washer
– friction spring
– alternator driven gear assembly (align the gear
teeth of the scissor gears [alternator drive gear
and sub-gear] by inserting a screwdriver into the
gear holes and prying the scissor gears)
Temporarily install the clutch outer onto the pri-
mary driven gear boss.
Hold the clutch outer with the special tool and
The starter clutch
loosen the starter clutch bolt.
bolt has left-hand
threads.
TOOL:
Clutch outer holder
Remove the clutch outer.
Remove the following:
– starter clutch bolt
– washer
– starter clutch assembly
Make sure the starter driven gear rotates smoothly.
Replace the starter
The gear should only rotate clockwise and lock up in
clutch as an
the other direction.
assembly.
Remove the starter driven gear and needle bearing.
Check the driven gear boss, sprag clutch and bear-
ing for abnormal wear or damage.
GEARSHIFT LINKAGE/TRANSMISSION
07JMB-MN50100
AND SHAFT
FRICTION SPRING
ASHER
ALTERNATOR DRIVEN
GEAR ASSEMBLY
EDUCTION GEA
10-13

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Gl1800a

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