Honda GL1800 Setup Instructions
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Honda GL1800 Setup Instructions

2005 honda
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See also: Service Manual , Owner's Manual
Set-up and pre-delivery service
must be performed by an authorized
Honda motorcycle dealer.
©2004 American Honda Motor Co., Inc. - All Rights Reserved
2005 GL1800/A
SET-UP
INSTRUCTIONS
MPD 10739 (0409)
Issued: September 2004

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Summary of Contents for Honda GL1800

  • Page 1 2005 GL1800/A SET-UP INSTRUCTIONS Set-up and pre-delivery service must be performed by an authorized Honda motorcycle dealer. MPD 10739 (0409) ©2004 American Honda Motor Co., Inc. - All Rights Reserved Issued: September 2004...
  • Page 2 To reduce the possibility of a fire or explosion, be careful when working around gasoline or batteries. Use only a nonflammable solvent, not gasoline, to clean parts. Keep all cigarettes, sparks and flames away from the battery and all fuel-related parts. ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 3 Indicates the Pre-delivery section Modifications and Accessories Modifications that you may have made, or should make in the future, to any Honda product, shall be deemed by our company to have been performed at your sole risk and responsibility, and without our company's or the manufacturer's approval, or consent, implied or expressed.
  • Page 4 Remove the screws and the rear wheel chock. Support the motorcycle and release the tie-downs. Roll the motorcycle backward, off the crate frame. TIE DOWNS (Both sides) TIE DOWNS (Both sides) ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 5 Grip, passenger, L 84155-MCA-000ZA Backrest Flame red 77500-MCA-A20ZB All other colors 77500-MCA-A20ZA (Continued on next page) *If missing, order from Helm Inc. **If missing, order from Resolve Corp. (formerly DDS) ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 6 Claims for missing loose parts or those damaged during transit should be submitted to American Honda, not the carrier. After completing repairs, submit a Transportation Claim via iN. For complete details, please refer to the Warranty Policy and Procedures Manual.
  • Page 7 5 x 16 mm SELF slots and open the trunk lid. TAPPING SCREWS Attach the backrest to the trunk lid using two 5 x 16 mm self-tapping screws and washers. BACKREST RETAINERS ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 8 Remove the two 6 mm nuts (one each side) WINDSHIELD 6 mm NUT attaching the windshield holder to the LOCKING (EACH SIDE) MECHANISM windshield locking mechanism and remove the holder. ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 9 Place an 8 mm nylon washer on both 6 x 12 mm special screws. Install the outer adjustment plates and attach them using the special screws and washers. ADJUSTMENT PLATE and 6 x12 mm SPECIAL SCREWS ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 10 (a little soapy water will help). Attach the garnish using the two bolts, COLLARS STUDS BOLTS washers and grommets removed at the beginning of the installation. GROMMET WINDSHIELD GARNISH ©2004 American Honda Motor Co., Inc. - All Rights Reserved...

  • Page 11: Install The Mirrors

    This allows the personal stereo to be played through the motorcycle’s external speakers or optional headsets. ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 12 CONNECTOR accessory socket HEADLIGHT HEADLIGHT ANGLE ADJUSTING ADJUSTING SENSOR LEFT PANEL MOTOR MOTOR SWITCH FRONT BRAKE LINES REAR BRAKE LINES RADIATOR HOSE (LH) RADIATOR HOSE FRONT REAR ABS MODULATOR MODULATOR ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 13 THROTTLE ADJUSTER FUEL LINE SWITCH (SUPPLY) FUEL HARNESS LEVER SENSOR FUEL LINE (RETURN) FUEL PUMP POSITIVE (+) NEGATIVE (-) BATTERY STAY BOLT CABLE & CABLE & TERMINAL TERMINAL BATTERY BOLT ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 14 Replace the protective cover and secure it with the push-pin. Using soapy water to lubricate the rubber grommets, carefully replace the side cover. ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 15 Install the diaphragm, cover, and screws. This type of hydraulic system requires no free play adjustment. ©2004 American Honda Motor Co., Inc. - All Rights Reserved...

  • Page 16: Check The Oil Level

    API service label JASO T 903 standard: MA • Crankcase capacity: 3.6 liters • (3.8 U.S. quarts) Replace the oil filler cap/dipstick. ©2004 American Honda Motor Co., Inc. - All Rights Reserved...

  • Page 17: Check The Coolant Level

    Do not spill coolant on any painted or plastic surfaces, as it may damage the finish. ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 18 90 seconds. If the throttle is operated during this time, the ECU will not initialize properly and the process will need to be repeated. Idle speed should stabilize at ± 50 rpm. ©2004 American Honda Motor Co., Inc. - All Rights Reserved...

  • Page 19: Check The Tire Pressure

    Front: 36 psi Rear: 41 psi 21. Complete the Set-up/Pre-Delivery Checklist. Complete an On-Road Motorcycle Set-up/ Pre-delivery Checklist (Reorder No. S0299) by checking the boxes confirming that the steps were done. ©2004 American Honda Motor Co., Inc. - All Rights Reserved...

  • Page 20: Fuse Box

    Fuse Box ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 21 ABS CONTROL UNIT (MAIN) R/Bu 13 5 A Bu/O Bl/Bu FAN CONTROL RELAY 7 20 A Lg/Bl Lg/Bl ACCESSORY RELAY HORN TURN RELAY TAIL RELAY 4P W LOCK IGNITION SWITCH ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 22 Suspension Level Control ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 23 2005 GL1800/A ©2004 American Honda Motor Co., Inc. - All Rights Reserved...

  • Page 24: Fuel System

    Fuel System ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 25 2005 GL1800/A Cooling/Charging/Ignition System ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 26 Starter/Reverse System ©2004 American Honda Motor Co., Inc. - All Rights Reserved...

  • Page 27: Lighting System

    2005 GL1800/A Lighting System ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 28 Turn Signal Lights/Horn ©2004 American Honda Motor Co., Inc. - All Rights Reserved...

  • Page 29: Combination Meter

    2005 GL1800/A Combination Meter ©2004 American Honda Motor Co., Inc. - All Rights Reserved...
  • Page 30 ACC/Trunk Lock System ©2004 American Honda Motor Co., Inc. - All Rights Reserved...

  • Page 31: Cruise Control System

    2005 GL1800/A Cruise Control System ©2004 American Honda Motor Co., Inc. - All Rights Reserved...

This manual is also suitable for:

Gl1800a2005 gl18002005 gl1800a

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