Table Of Contents - Honda GL1800 Service Manual

Table of Contents

A Few Words About Safety1
Service Information1
Important Safety Precautions1
Contents2
How To Use This Manual2
Symbols3
General Information4
Service Rules5
Model Identification5
General Specifications7
Lubrication System Specifications9
Fuel System (Programmed Fuel Injection) Specifications9
Cooling System Specifications9
Cylinder Head/Valve Specifications10
Clutch Specifications10
Gearshift Linkage/Transmission Specifications11
Cylinder/Piston/Crankshaft Specifications11
Final Drive Specifications12
Front Wheel/Suspension/Steering Specifications12
Rear Wheel/Suspension Specifications12
Brake System Specifications13
Battery/Charging System Specifications13
Ignition System Specifications14
Starter/Reverse System Specifications14
Lights/Meters/Switches Specifications14
Cruise Control System Specifications14
Standard Torque Values15
Engine & Frame Torque Values15
Lubrication & Seal Points22
Cable & Harness Routing26
Emission Control Systems72
Source Of Emissions72
Crankcase Emission Control System72
Exhaust Emission Control System (Pulse Secondary Air Injection System)73
Evaporative Emission Control System74
Noise Emission Control System74
Emission Control Information Labels75
Vacuum Hose Routing Diagram Label75
Frame/Body Panels/Exhaust System76
Table Of Contents76
Frame/Body Panels/Exhaust System Service Information77
Frame/Body Panels/Exhaust System Troubleshooting77
Frame/Body Panels/Exhaust System Torque Values77
Body Panel Locations78
Body Panel Removal Chart79
Front Fairing79
Top Shelter79
Trunk/Saddlebag79
Side Cover80
Engine Side Cover80
Seat80
Front Fender Covers81
Center Inner Fairing81
Front Lower Fairing81
Meter Panel82
Rearview Mirror82
Windshield Garnish83
Windshield83
Center Fresh Air Visor84
Inner Fairing85
Fairing Molding85
Fairing Pocket86
Left Fairing Pocket86
Right Fairing Pocket87
Rear Fender A88
Trunk Lower Cover88
Trunk Lock Cover89
Trunk89
Saddlebags90
Saddlebag Catch90
Rear Fender B91
Saddlebag/Trunk Stay92
Footrest Under Cover92
Exhaust System93
Front Exhaust Pipe Protector93
Muffler/Exhaust Pipe Removal93
Exhaust Pipe/Muffler Installation95
Maintenance98
Maintenance Service Information99
Maintenance Torque Values99
Maintenance Tool100
Maintenance Schedule101
Fuel Line102
Throttle Operation102
Air Cleaner103
Crankcase Breather104
Spark Plug105
Valve Clearance Inspection106
Valve Clearance Adjustment107
Engine Oil Level Check108
Recommended Engine Oil109
Engine Oil Filter109
Radiator Coolant110
Cooling System111
Secondary Air Supply System111
Final Drive Oil Level Check112
Evaporative Emission Control112
System112
Oil Change113
Brake Fluid113
Front Brake113
Rear Brake114
Brake Pad Wear114
Brake System115
Brake Light Switch115
Headlight Aim116
Clutch System116
Clutch Fluid116
Reverse Operation117
Side Stand117
Front Suspension Inspection118
Rear Suspension Inspection118
Nuts, Bolts, Fasteners118
Wheels/Tires119
Steering Head Bearings119
Recommended Tire Pressure119
Minimum Tread Depth119
Lubrication System120
Lubrication System Diagram121
Lubrication System Service Information122
Lubrication System Torque Values122
Lubrication System Tools122
Lubrication System Troubleshooting123
Oil Pressure Check124
Oil Strainer/Pressure Relief Valve125
Oil Strainer125
Oil Pressure Relief Valve125
Oil Pump Removal126
Oil Pump Disassembly127
Feed Pump Side128
Oil Pump Inspection128
Oil Pump Assembly129
Fuel System (Programmed Fuel Injection)132
Fuel System Component Location133
Fuel System Service Information134
Fuel System Torque Values135
Fuel System Tools135
Fuel System Troubleshooting136
Fuel System Location137
Fuel System Diagram138
Pgm-Fi (Programmed Fuel Injection) System139
Self-Diagnostic Data Indication Procedure139
Self-Diagnostic Memory Reset Procedure140
Peak Voltage Inspection Preparation141
Test Harness Connection142
Test Pin Box Terminal Layout142
Malfunction Indicator Lamp (Mil) Check143
Terminal Conversion Chart143
Pgm-Fi Self-Diagnosis Malfunction Indicator Failure Codes144
Pgm-Fi Troubleshooting147
Mil 1 Blink (Map Sensor)147
Mil 7 Blinks (Ect Sensor)149
Mil 8 Blinks (Tp Sensor)150
Mil 9 Blinks (Iat Sensor)153
Mil 10 Blinks (Baro Sensor)154
Mil 11 Blinks (Vehicle Speed Sensor)155
Mil 12 Blinks (No. 1 Injector)157
Mil 13 Blinks (No. 2 Injector)158
Mil 14 Blinks (No. 3 Injector)159
Mil 15 Blinks (No. 4 Injector)161
Mil 16 Blinks (No. 5 Injector)162
Mil 17 Blinks (No. 6 Injector)164
Mil 18 Blinks (Camshaft Position Sensor)165
Mil 19 Blinks (Ignition Pulse Generator)167
Mil 21 Blinks (Right O2 Sensor)168
Mil 22 Blinks (Left O2 Sensor)170
Mil 23 Blinks171
Mil 24 Blinks173
Mil 25 Blinks (Right Knock Sensor)174
Mil 26 Blinks (Left Knock Sensor)175
Mil 29 Blinks (Iac Valve)176
Mil 33 Blinks179
Mil 41 Blinks (Gear Position Switch)180
Fuel Line Inspection183
Fuel Pressure Inspection183
Fuel Flow Inspection185
Fuel Pump Inspection185
Fuel Pump Replacement186
Fuel Tank Removal/Installation187
Air Cleaner Housing Removal/Installation188
Throttle Body Removal189
Throttle Body Disassembly/Assembly190
Cable Stay/Map Sensor191
Fuel Injectors Inspection192
Fuel Injectors Removal192
Fuel Injectors Installation194
Pressure Regulator Replacement196
Fuel Pump Relay System Inspection197
Baro/Map Sensors198
Output Voltage Inspection198
Baro Sensor Replacement199
Iat Sensor Replacement199
Camshaft Position Sensor Replacement199
O2 Sensor Replacement200
Knock Sensor Replacement200
Vehicle Speed Sensor Replacement201
Ecm (Engine Control Module) Power/Ground Line Inspection202
Secondary Air Supply System Inspection202
Ground Line202
Power Input Line202
Pair Control Solenoid Valve Inspection203
Pair Check Valve Replacement203
Evaporative Emission (Evap) Control System205
Evap Canister Removal/Installation205
Evap Purge Control Solenoid Valve Inspection205
Engine Idle Speed206
Low Engine Idle Speed206
High Engine Idle Speed207
Cooling System Component Location211
Cooling System Service Information212
Cooling System Torque Values212
Cooling System Troubleshooting213
Engine Temperature Too High213
Engine Temperature Too Low213
Coolant Leaks213
Cooling System Testing214
Coolant (Hydrometer Test)214
Standard Coolant Concentration214
Coolant Gravity Chart214
Radiator Cap/System Pressure Inspection215
Coolant Replacement Preparation215
Replacement/Air Bleeding216
Radiator/Cooling Fan Removal217
Right Radiator217
Left Radiator219
Water Pump/Thermostat226
Mechanical Seal Inspection226
Thermostat Inspection227
Engine Removal/Installation230
Engine Removal/Installation Component Location231
Engine Removal/Installation Service Information232
Engine Removal/Installation Torque Values232
Engine Removal/Installation Tools233
Engine Removal234
Engine Installation240
Cylinder Head/Valve250
Cylinder Head/Valve Component Location251
Cylinder Head/Valve Service Information252
Cylinder Head/Valve Torque Values252
Cylinder Head/Valve Tools253
Cylinder Head/Valve Troubleshooting254
Compression Too Low, Hard Starting Or Poor Performance At Low Speed254
Compression Too High254
Excessive Smoke254
Cylinder Compression255
Cylinder Head Cover Removal255
Camshaft Removal256
Camshaft Inspection259
Camshaft Journal260
Camshaft Oil Clearance260
Cam Sprocket Replacement261
Cam Chain Removal261
Timing Sprocket/Cam Chain262
Cam Chain Tensioner/Guide262
Cylinder Head Removal263
Cylinder Head Disassembly265
Cylinder Head Inspection266
Valve Lifter Inspection266
Valve Spring Inspection267
Valve/Valve Guide Inspection267
Valve Guide Replacement268
Valve Seat Inspection/Refacing Inspection268
Refacing269
Cylinder Head Assembly271
Cylinder Head Installation273
Cam Chain Installation275
Camshaft Installation277
Cylinder Head Cover Installation281
Clutch284
Clutch Component Location285
Clutch Service Information287
Clutch Torque Values287
Clutch Tools288
Clutch Troubleshooting289
Clutch Lever Pressure Stiff289
Clutch Slips289
Clutch Will Not Disengage Or Motorcycle Creeps With Clutch Disengaged289
Clutch Fluid Replacement/Air Bleeding290
Clutch Fluid Draining290
Clutch Fluid Filling/Bleeding290
Clutch Master Cylinder Disassembly291
Clutch Slave Cylinder Disassembly295
Clutch Slave Cylinder Inspection296
Clutch Slave Cylinder Assembly296
Clutch Cover Removal297
Clutch Disassembly298
Lifter Joint Piece, Lifter Bearing301
Clutch Disc301
Clutch Plate301
Judder Spring, Spring Seat302
Clutch Spring, Lifter Spring302
Clutch Center302
Pressure Plate302
Clutch Outer303
Clutch Outer Removal303
Clutch Outer Installation303
Clutch Assembly305
Clutch Cover Installation308
Gearshift Linkage/Transmission310
Gearshift Linkage/Transmission Component Location311
Gearshift Linkage/Transmission Service Information313
Gearshift Linkage/Transmission Torque Values314
Gearshift Linkage/Transmission Tools314
Gearshift Linkage/Transmission Troubleshooting316
Hard To Shift316
Transmission Jumps Out Of Gear316
Excessive Engine Noise316
Gearshift Linkage Disassembly317
Gearshift Linkage Assembly318
Rear Crankcase Cover Removal320
Clutch Regulator Valve Check321
Primary Gears/Output Shaft Removal322
Driven Gear Boss Bearing Replacement325
Output Shaft Disassembly/Inspection325
Output Shaft Assembly326
Crankcase Cover Bearing Replacement328
Primary Gears/Output Shaft Installation329
Rear Crankcase Cover Installation333
Transmission Disassembly335
Right Crankcase335
Shift Fork And Shift Drum335
Left Crankcase337
Mainshaft337
Gearshift Spindle338
Mainshaft Bearing Replacement341
Transmission Assembly342
Countershaft Assembly343
Shift Drum And Shift Fork Assembly345
Mainshaft Assembly346
Gearshift Spindle Assembly347
Cylinder/Piston/Crankshaft348
Cylinder/Piston/Crankshaft Component Location349
Cylinder/Piston/Crankshaft Service Information350
Cylinder/Piston/Crankshaft Torque Values350
Cylinder/Piston/Crankshaft Tools351
Cylinder/Piston/Crankshaft Troubleshooting352
Abnormal Noise352
Crankcase Separation353
Piston/Connecting Rod Removal354
Side Clearance Inspection354
Piston/Piston Ring Removal355
Piston Inspection355
Cylinder Inspection356
Piston Removal357
Piston/Piston Pin Inspection357
Crankpin Bearing Inspection358
Connecting Rod Selection358
Oil Clearance Inspection358
Bearing Selection359
Main Journal Bearing Selection Table359
Bearing Thickness359
Crankshaft Removal360
Crankshaft Inspection361
Main Journal Bearing361
Crankshaft Installation363
Crankpin Bearing Selection Table363
Piston/Connecting Rod Installation364
Piston Installation364
Piston Ring Installation366
Left Cylinder Side367
Right Cylinder Side368
Crankcase Assembly369
Final Drive372
Final Drive Component Location373
Final Drive Service Information374
Final Drive Torque Values374
Final Drive Tools375
Final Drive Troubleshooting377
Oil Leakage377
Final Drive Removal378
Final Drive Disassembly/Inspection380
Backlash Inspection380
Final Gear Case Separation381
Gear Tooth Contact Pattern Check381
Right Ring Gear Shims381
Ring Gear Bearing/Shim Replacement383
Pinion Gear Removal384
Pinion Bearing/Shim Replacement385
Case Bearing Replacement385
Ring Gear Needle Bearing385
Pinion Needle Bearing386
Final Drive Assembly388
Pinion Gear Installation388
Ring Gear Installation390
Left Ring Gear Shims391
Final Gear Case Assembly392
Final Drive Installation393
Front Wheel/Suspension/Steering396
Front Wheel/Suspension/Steering Component Location397
Front Wheel/Suspension/Steering Service Information398
Front Wheel/Suspension/Steering Torque Values398
Fork398
Front Wheel/Suspension/Steering Tools399
Front Wheel/Suspension/Steering Troubleshooting401
Hard Steering401
Steers To One Side Or Does Not Track Straight401
Front Wheel Wobbling401
Left Handlebar Removal402
Left Handlebar Installation404
Right Handlebar Removal406
Front Wheel Removal411
Front Wheel Inspection413
Axle413
Wheel Rim413
Wheel Bearing413
Front Wheel Assembly415
Wheel Balance416
Front Wheel Installation417
Fork Removal419
Left Fork Leg Disassembly421
Left Fork Leg Inspection423
Fork Tube/Slider/Piston423
Left Fork Leg Assembly424
Recommended Fork Fluid426
Fork Fluid Capacity426
Left Fork Leg Needle Bearing Replacement427
Right Fork Disassembly428
Right Fork Leg Inspection430
Fork Spring430
Fork Tube/Slider/Damper430
Right Fork Leg Assembly431
Steering Stem Removal436
Steering Bearing Replacement439
Rear Wheel/Suspension446
Rear Wheel/Suspension Component Location447
Rear Wheel/Suspension Service Information448
Rear Wheel/Suspension Torque Values448
Rear Wheel/Suspension Tools449
Rear Wheel/Suspension Troubleshooting450
Shock Absorber Spring Pre-Load Adjustment System451
Circuit Diagram451
Before Troubleshooting451
Suspension System Error Indicator Inspection452
Manual Height Switch Operation Inspection452
Manual Height Switch Harness Short Circuit Inspection453
Manual Height Switch Harness Continuity Inspection453
Angle Sensor Power Input And Ground Line Inspection At Combination Meter453
Suspension Level Relay Control Line Inspection456
Actuator Motor Operation Inspection At Actuator Motor456
Rear Wheel Removal459
Rear Brake Disc Replacement459
Wheel Rim Inspection460
Rear Wheel Installation461
Shock Absorber Removal461
Suspension Linkage463
Shock Arm Removal463
Shock Arm Inspection464
Shock Arm Needle Bearing Replacement464
Swingarm And Shock Link Side464
Shock Absorber Side464
Shock Arm Installation465
Shock Link Removal465
Shock Link Inspection466
Shock Link Needle Bearing Replacement466
Shock Link Installation466
Swingarm Removal467
Suspension Level Relay474
System Inspection474
Brake System (Standard)478
Brake System (Standard) Location479
Brake System (Standard) Service Information480
Brake System (Standard) Torque Values481
Brake System (Standard) Tool481
Brake System (Standard) Troubleshooting482
Brake Fluid Replacement/Air Bleeding483
Brake Fluid Draining483
Lever Brake Line483
Pedal Brake Line484
Lever Brake Line Fluid Filling/Air Bleeding485
Fluid Feeding485
Brake Bleeder Available486
Brake Bleeder Not Available486
Air Bleeding487
Pedal Brake Line Fluid Filling/Air Bleeding487
Brake Pad/Disc490
Front Brake Pad Replacement490
Rear Brake Pad Replacement491
Brake Disc Inspection491
Front Master Cylinder Disassembly492
Front Master Cylinder Inspection493
Front Master Cylinder Assembly494
Rear Master Cylinder/Brake Pedal Removal496
Rear Master Cylinder/Brake Pedal Disassembly497
Rear Master Cylinder/Brake Pedal Inspection497
Rear Master Cylinder/Brake Pedal Assembly498
Rear Master Cylinder/Brake Pedal Installation499
Secondary Master Cylinder Disassembly501
Secondary Master Cylinder Inspection502
Secondary Master Cylinder Assembly503
Front Brake Caliper Removal504
Left Caliper504
Front Brake Caliper Disassembly505
Right Caliper505
Front Brake Caliper Inspection506
Front Brake Caliper Assembly507
Front Brake Caliper Installation509
Rear Brake Caliper Disassembly511
Rear Brake Caliper Inspection512
Rear Brake Caliper Assembly513
Delay Valve Removal515
Delay Value Installation515
Valve (Pcv)515
Proportional Control Valve (Pcv) Removal516
Proportional Control Valve (Pcv) Installation516
Brake System (Abs)518
Brake System (Abs) Location519
Brake System (Abs) Service Information520
Brake System (Abs) Torque Values520
Brake System Wiring Connections/Locations521
Before Starting Troubleshooting522
Summary Of Abs Pre-Start Self-Diagnosis System522
Pre-Start Self-Diagnosis Procedure522
Retrieval/Erasure Of Problem Code523
To Erase The Problem Code523
Problem Code Indication Pattern524
When The Problem Code Is Not Stored524
Symptom-To-System Chart525
Diagnostic Troubleshooting Flow Chart526
Troubleshooting527
Problem Code 2 And 8: Front Wheel Speed Sensor System And Abs Control Unit527
Problem Code 3 And 9: Rear Wheel Speed Sensor System And Abs Control Unit529
Problem Code 4: Front Modulator Control Motor System531
Problem Code 5: Rear Modulator Control Motor System533
Problem Code 6: Front Modular Crank Angle Sensor System535
Problem Code 7: Rear Modulator Crank Angle Sensor System538
Problem Code 10: Abs Control Unit (Front Relay Circuit)540
Problem Code 11: Abs Control Unit (Rear Relay Circuit)541
Problem Code 12 And 13: Abs Control Unit (Front And Rear Motor Driver Circuit)542
Problem Code 14: Power Circuit543
Problems Not Detected By Abs Control Unit (Abs Indicator Stays On)544
Wheel Speed Sensor546
Air Gap Inspection546
Front Sensor546
Rear Sensor547
Abs Modulator Removal548
Abs Modulator Installation549
Battery/Charging System550
Battery/Charging System Location551
Battery/Charging System Diagram551
Battery/Charging System Service Information552
Battery Charging552
Battery Testing552
Recommended Battery Tester552
Battery/Charging System Torque Values553
Battery/Charging System Tools553
Battery/Charging System Troubleshooting554
Battery Is Damaged Or Weak554
Battery Removal/Installation555
Battery Voltage Inspection555
Charging System Inspection558
Current Leakage Test558
Charging Voltage Inspection558
Wire Harness Inspection559
Alternator Removal559
Battery Charging Line559
Battery Voltage Line559
Rotor Coil561
Rotor Bearing562
Brush Length562
Stator Coil563
Rotor Bearing Replacement564
Rectifier564
Ignition System570
Ignition System Location571
Ignition System Diagram571
Ignition System Service Information572
Ignition System Torque Values572
Ignition System Tool572
Ignition System Troubleshooting573
No Spark At Spark Plugs573
Ignition System Inspection574
Ignition Coil Signal Peak Voltage574
Ignition Pulse Generator Peak Voltage575
Ignition Coil Power/Ground Line Inspection576
Replacement577
Spark Plug Wire578
Ignition Pulse Generator Replacement578
Pgm-Fi Ignition Relay System Inspection580
Bank Angle Sensor Inspection582
Ignition Timing583
Starter/Reverse System584
Starter/Reverse System Location585
Starter System Diagram585
Reverse System Diagram586
Starter/Reverse System Service Information587
Starter/Reverse System Torque Values587
Starter/Reverse System Tools588
Starter/Reverse System Troubleshooting589
Starter/Reverse Motor Will Not Turn For Starting589
Starter Motor Turns Slowly591
Starter Motor Turns, But Engine Does Not Turn591
Starter Relay Switch "Clicks," but Engine Does Not Turn over591
Reverse Shift Actuator Will Not Turn To The Reverse Position When The Reverse Shift Switch Is Pushed To "On"592
Reverse Shift Actuator Operates But The Reverse Indicator Does Not Come On594
Reverse Shift Actuator Will Not Turn To The Neutral Position When The Reverse Shift Switch Is Pushed To "Off"595
Starter Motor Turns For Starting But Will Not Turn For Reverse Running596
Reverse Running Speed Too Slow (Below 0.6 Mph (1.0 Km/H) On A Flat Road), Lack Of Uphill Power598
Speed Limiter System Will Not Works When The Reverse Running Speed Is Above 1.6 Mph (2.5 Km/H)598
Motorcycle Starts Reverse Running But Stops Immediately599
Starter/Reverse Motor Removal600
Starter/Reverse Motor Disassembly/Inspection600
Armature601
Brush/Motor Case602
Reduction Gear Case603
Starter Relay Switch A Inspection607
Relay Coil Ground Line607
Relay Coil Input Voltage Line607
Operation Check607
Starter Relay Switch B Inspection608
Reverse Relay System Inspection609
Reverse Switch Removal/Installation610
Reverse Switch Inspection611
Reverse Regulator Assembly Removal/Installation611
Diode Inspection611
Regulated Voltage Inspection612
Reverse Regulator Circuit Inspection612
Reverse Position Switch Line613
Starter Relay Switch Line613
Control Module Line613
Reverse Resistor Assembly Removal/Installation613
Power Control Relay System Inspection614
Power Control Relay 2615
Speed Limiter Relay System Inspection616
Reverse Shift Relay617
Reverse Shift Actuator619
Motor Inspection619
Reverse Position Switch Inspection619
Input Voltage Check620
Reverse Shift Actuator Cable Adjustment621
Cruise/Reverse Control Module System Inspection622
Reverse Shift Mechanism625
Reverse Shift Arm Removal625
Reverse Shifter/Shift Drum Lock Arm Removal626
Reverse Shifter/Shift Drum Lock Arm Disassembly/Inspection627
Starter Drive Gear Bearing628
Reverse Shifter Shaft Bearing628
Bearing Replacement628
Shift Drum Lock Arm/Reverse Shifter Installation629
Reverse Shift Arm Installation632
Lights/Meters/Switches634
Lights/Meters/Switches System Location635
Lights/Meters/Switches Service Information636
Lights/Meters/Switches Torque Values636
Lights/Meters/Switches Tool636
Lights/Meters/Switches Troubleshooting637
Low Beam Headlights Do Not Light with the Ignition Switch Turned to "ON"637
Low Beam Headlights Go Off During Reverse Running637
Left High Beam Headlight Does Not Light With The Dimmer Switch Pushed To637
Lighting System637
Turn Signal/Hazard Light System638
All Turn Signal Lights Do Not Operate638
Turn Signals Do Not Cancel Automatically639
Turn Signals Do Not Cancel Manually639
Position Lights Do Not Light with the Ignition Switch Turned to "ON"639
Opposite Position Light Does Not Go Off When The Turn Signal Switch Is Operated639
Turn Signal System Operates Properly But Hazard System Does Not Operate640
Headlight Bulb Replacement641
Headlight Removal/Installation641
Headlight Adjuster System Inspection642
Headlight Adjuster Does Not Operate642
Headlight Adjuster Replacement643
Headlight Adjusting Switch System Inspection643
Headlight Adjuster Relay System Inspection644
Front Turn Signal Light Bulb Replacement646
Oil Pressure Switch Diode646
Saddlebag Combination Light Bulb Replacement647
Rear Turn Signal Light647
Brake/Taillight647
Trunk Brake/Taillight Bulb Replacement648
License Light Bulb Replacement648
Relay Box Relay Inspection649
4-Terminal Relay Check649
5-Terminal Relay Check649
Combination Meter Removal/Installation650
Power/Ground Line Inspection650
Power Source Line650
Accessory Power Line651
Back-Up Power Line651
Sensor Ground Line651
Speedometer Inspection653
Speedometer Does Not Operate653
Tachometer Inspection654
Tachometer Does Not Operate654
Coolant Temperature Gauge/Ect Sensor System Inspection655
Ect Sensor Inspection656
Fuel Gauge/Low Fuel Indicator System Inspection657
Fuel Level Sensor Inspection658
Neutral Indicator System Inspection659
Fuel Pump Side Level Sensor659
Oil Pressure Indicator Inspection660
Turn Signal Relay660
Power Input Line Inspection660
Function Check661
Turn Signal Cancel Unit System Inspection661
Turn Signal On Signal Line661
Turn Signal Off Signal Line661
Speed Pulse Signal Line662
Cancel Signal Line662
Angle Sensor Inspection663
Position Light Relay System Inspection664
Turn Signal Diode Check665
Hazard Switch Inspection665
Left Panel Switch Replacement665
Open Air Temperature Sensor System Inspection666
Hazard Switch Diode666
Ignition Switch Inspection667
Handlebar Switch Inspection668
Right Handlebar Switch668
Starter/Reverse Switch668
Engine Stop Switch668
Left Handlebar Switch669
Dimmer Switch669
Horn Switch669
Turn Signal Switch669
Brake Switch670
Clutch Switch670
Front670
Rear670
Gear Position Switch Inspection671
Gear Position Switch Replacement671
Side Stand Switch Inspection672
Side Stand Switch Replacement672
Multi-Display Control Switch Removal/Installation673
Multi-Display Control Switch Inspection673
Horn673
Fan Control Relay Inspection674
Fan Motor Does Not Start674
Power Trunk Lock System675
Transmitter Registration675
Power Trunk Lock System Does Not Function With The Transmitter676
Trunk Opener Unit Cannot Be Locked And Unlocked With The Transmitter677
Trunk Opener Unit Can Be Unlocked But Cannot Be Locked With The Transmitter677
Trunk Opener Unit Can Be Locked But Cannot Be Unlocked With The Transmitter678
Trunk Opener Unit Can Be Locked With The Transmitter Although One Of The Lids Is Open678
Trunk Opener Unit Can Be Locked And Unlocked With The Transmitter But The Turn Signal Lights Do Not Blink678
Trunk Lock Control Unit Removal/Installation679
Horns Do Not Sound When the "CALL" Button Is Pushed679
Trunk Lid Cannot Be Opened With The Transmitter679
Trunk Opener Unit Inspection680
Lock/Unlock Actuator680
Lock/Unlock Switch680
Trunk Lid Opener Actuator680
Trunk Open Switch681
Trunk Opener Unit Removal/Installation681
Saddlebag Open Switch Inspection682
Open Switch Diode Inspection682
Cruise Control System684
Cruise Control System Location685
Cruise Control System Service Information686
Cruise Control System Troubleshooting687
Cruise "ON" Indicator Does Not Come on When the Cruise Main Switch Is Pushed to "ON"687
Cruise "SET" Indicator Starts Blinking When the Vehicle Speed Reaches above 25Km/H (16 Mph) with the Main Switch Pushed to "ON"689
Cruise Control Cannot Be Set689
Cruise Control Cannot Be Cancelled691
Cruise Control Cannot Be Resumed692
Ignition Cruise Relay Inspection694
Cruise Control Switch696
Cruise Main Switch696
Set/Decel Switch696
Resume/Accel Switch696
Cruise Cancel Switch697
Throttle Grip697
Switch Replacement698
Cruise Actuator Inspection699
Actuator Cable Adjustment700
Audio System702
Audio System Location703
Audio System Service Information704
Audio System Torque Value704
Audio System Troubleshooting705
No Sound From Speakers705
Radio Works, But Audio Switch Does Not Function706
Weak Or Noisy Reception706
Avc (Auto Volume Control) Does Not Work At All706
Radio Works, But Audio Display Does Not Appear706
Audio Unit707
Back-Up Line707
Speaker Output Voltage Inspection707
Main Wire Harness Inspection708
Audio Switch Lines708
Audio Display Signal Lines708
Starter/Reverse Switch Line709
Audio Switch Inspection710
Terminal Arrangement And Switch Location710
Antenna Removal/Installation712
Antenna Inspection712
Speaker Removal/Installation713
Speaker Inspection713
Headset Junction Wire Inspection713
Wiring Diagram714
Fuse Box715
Fuse Number715
Connection716
Suspension Level Control System717
Cooling/Charging/Ignition System723
Starter/Reverse System Wiring Diagram724
Lighting System Wiring Diagram725
Turn Signal Lights/Horn Wiring Diagram726
Combination Meter Wiring Diagram727
Acc/Trunk Lock Control System Wiring Diagram729
Acc/Trunk Lock Control System730
Audio System Wiring Diagram734
Technical Features737
Idle Air Control (Iac) Valve Summary738
Idle Air Control (Iac) Valve Structural Principle738
Operation Control739
Hydraulically Assisted Clutch Summary740
Hydraulically Assisted Clutch Construction And Operation740
When The Clutch Is Engaged740
When The Clutch Is Disengaged740
Brake Servo-Pressure Sensing Anti-Dive System741
Electric Rear Suspension Spring Preload Adjustment System742
Anti-Lock Brake System (Abs) Summary743
Anti-Lock Brake System (Abs) Component Locations743
System Construction744
Motor Driven Modulator744
Wheel Speed Sensor/Pulser Ring745
3-Stage Cut-Off Valve745
Abs Control Unit746
Modulator Operation747
Ignition Coil With Built-In Igniter748
Engine Does Not Start Or Is Hard To Start750
Engine Lacks Power751
Poor Performance At Low And Idle Speed753
Poor Performance At High Speed754
Poor Handling754
Index755