Danfoss VLT series Manuals

Manuals and User Guides for Danfoss VLT series. We have 19 Danfoss VLT series manuals available for free PDF download: Programming Manual, Design Manual, Operating Instructions Manual, Service Manual, Installation Manual, Quick Manual

Danfoss VLT series Programming Manual (390 pages)

Integrated Servo Drive ISD 510 System

Brand: Danfoss | Category: Servo Drives | Size: 12.02 MB

Danfoss VLT series Service Manual (158 pages)

Brand: Danfoss | Category: DC Drives | Size: 11.88 MB

Table of Contents
3
Introduction
9
Purpose
9
Vlt Product Overview
9
For Your Safety
9
Electrostatic Discharge (Esd)
9
Tools Required
11
Section 1 Operator Interface and Drive Control
21
Introduction
21
- Normal Display
  21
- Status Display
  22
- Factory Default Display Settings
  22
Warnings and Alarms
26
- Alarms
  26
- Warnings
  26
Service Functions
26
Fault Message Table
27
Drive Inputs and Outputs
28
- Input Signals
  28
- Output Signals
  28
- Control Terminals
  29
- Control Terminal Functions
  29
- Grounding Shielded Cables
  31
Section 2 Internal Drive Operation
33
General
33
Description of Operation
33
- Logic Section
  33
- Logic to Power Interface
  34
- Power Section
  35
Sequence of Operation
36
- Rectifier Section
  36
- Intermediate Section
  38
- Inverter Section
  40
- Brake Option
  42
- Cooling Fans
  43
- Load Sharing
  43
- Specific Card Connections
  43
Section 3 Troubleshooting
45
Troubleshooting Tips
45
3 Fault Symptoms

47
- Display
  47
  - No Display
    47
  - Intermittent Display
    47
  - Display (Line 2) Flashing
    47
  - WRONG or WRONG LCP Displayed
    47
- Motor
  48
  - Motor will Not Run
    48
  - Incorrect Motor Operation
    49
- Warning and Alarm Messages
  50
- After Repair Tests
  57
- Section 4 Drive and Motor Applications
  59
  - Torque Limit, Current Limit, and Unstable Motor Operation
    59
  - Overvoltage Trips
    60
  - Mains Phase Loss Trips
    60
  - Control Logic Problems
    61
  - Programming Problems
    61
  - Motor/Load Problems
    61
- Internal Drive Problems
  62
- Signal Conductor Currents
  64
  - Preventative Measures
    65
  - Proper EMC Installation
    66
- Section 5 Test Procedures
  67
- Introduction
  67
- Tools Required for Testing
  67
  - Signal Test Board
    67
  - Test Cable
    67
5 Test Procedures

68
- Static Test Procedures
  68
  - Soft Charge and Rectifier Circuits Test: D-Frame Size
    69
- Soft Charge Card Fuses
  69
  - Soft Charge Rectifier Test: D-Frame Size
    71
- Soft Charge Card Connectors
  71
  - Soft Charge and Rectifier Circuits Test: E-Frame Sizes
    72
- Soft Charge Card Fuse Location
  72
- Dynamic Test Procedures
  79
  - No Display Test
    80
  - Input Voltage Test
    80
  - Basic Control Card Voltage Test
    80
  - Switch Mode Power Supply (SMPS) Test
    81
  - Zero DC Bus Voltage Test
    81
  - DC under Voltage Test
    82
  - Input Phase Imbalance Test
    82
  - Input Waveform Test
    83
  - Input SCR Test
    85
  - Output Phase Imbalance Test
    86
  - IGBT Gate Drive Signals Test
    87
  - IGBT Switiching Test
    90
  - Brake IGBT Test
    90
  - Current Sensors Test
    91
  - Fan Tests
    92
  - Input Terminal Signal Tests
    93
  - Control Card Test
    94
- Initial Start up or after Repair Drive Tests
  95
- Section 6 D-Frame Sizes Disassembly and Assembly Instructions
  97
- Electrostatic Discharge (Esd)
  97

Danfoss VLT series Programming Manual (241 pages)

HVAC Drive

Brand: Danfoss | Category: DC Drives | Size: 5.45 MB

Table of Contents
2
1 Introduction

4
- Copyright, Limitation of Liability and Revision Rights
  4
- Approvals
  4
- Symbols
  4
- Abbreviations
  5
- Definitions
  5
2 How to Programme

10
- Local Control Panel
  10
- How to Operate Graphical LCP (GLCP)
  10
- How to Operate Numeric LCP (NLCP)
  14
- Quick Menu Mode
  16
- Function Set-Ups
  18
- Main Menu Mode
  21
3 Parameter Description

24
4 Troubleshooting

194
- Alarm Words
  198
- Warning Words
  199
- Extended Status Words
  200
- Fault Messages
  200
5 Parameter Lists

207
- Operation and Display
  208
- Load / Motor
  210
- Brakes
  212
- Reference / Ramps
  213
- Limits / Warnings
  214
- Digital in / out
  215
- Analog in / out
  217
- Communication and Options
  218
- Profibus
  220
- CAN Fieldbus
  221
- Lonworks
  221
- Smart Logic Controller
  222
- Special Functions
  223
- Drive Information
  224
- Data Readouts
  226
- Info & Readouts
  228
- FC Closed Loop
  229
- Ext. Closed Loop
  230
- Application Functions
  232
- Time Based Funtions
  234
- Application Functions
  235
- Cascade Pack Controller
  236
- Analog I / O Option MCB
  237

Danfoss VLT series Design Manual (165 pages)

HVAC Drive

Brand: Danfoss | Category: DC Drives | Size: 7.57 MB

Table of Contents
1
1 How to Read this Design Guide

5
- Approvals
  5
- Symbols
  6
- Abbreviations
  6
- Definitions
  7
2 Introduction to VLT HVAC Drive

13
- Disposal Instruction
  13
- Software Version
  13
- CE Labelling
  14
- Air Humidity
  15
- Aggressive Environments
  15
- Vibration and Shock
  16
- VLT HVAC Controls
  28
- Pid
  30
- Illustration 2
  36
  - General Aspects of EMC
    41
  - Table 2.1: EMC Test Results (Emission, Immunity)
    42
  - Table 2.2: Immunity
    43
  - Galvanic Isolation (PELV)
    44
  - Earth Leakage Current
    45
  - Control with Brake Function
    45
  - Mechanical Brake Control
    47
  - Extreme Running Conditions
    47
3 VLT HVAC Selection

49
4 How to Order

79
- Ordering Form
  79
- Type Code String
  80
- Ordering Numbers
  81
5 How to Install

83

Danfoss VLT series Operating Instructions Manual (161 pages)

Brand: Danfoss | Category: DC Drives | Size: 7.2 MB

Table of Contents
1
1 Introduction

4
- Sequence of Operation
  5
2 Safety Instructions and General Warnings

6
- Safety and Warnings
  6
- High Voltage Warning
  6
- Caution
  6
- Disposal
  6
- Software Version
  6
- Safety Instructions
  6
- General Warning
  7
- Leakage Current
  7
- Residual Current Device
  7
- IT Mains
  7
- Avoid Unintended Start
  7
- Safe Stop of the Frequency Converter
  7
- Terminal 37 Safe Stop Function
  8
- Safe Stop Commissioning Test
  13
3 How to Install

14
- Environment
  14
- Ambient Temperature and Altitude
  14
- Environmental Requirements for Mechanical Installation
  14
- Accessory Bags
  14
- Mechanical Mounting
  15
- Mechanical Dimensions
  15
- Electrical Installation
  17
- Cables General
  17
- Removal of Knockouts for Extra Cables
  17
- Motor Compressor Connection
  20
- Motor Compressors Cables
  21
- Electrical Installation of Motor Compressor Cables
  21
- Compressor Motor Protection
  21
- Access to Control Terminals
  21
- Basic Wiring Example
  22
- Electrical Installation, Control Cables
  24
- Electrical Installation - EMC Protection
  26
- Safety Earth Connection
  27
- Basic Examples of Control Connections
  28
- High Voltage Test
  29
- Fuses and Circuit Breakers
  29
- Recommendations
  29
- CE Compliance
  30
- Application Example - Pack Controller
  34
4 Quick Set-Up

37
5 How to Program

40
- How to Program on the Graphical LCP
  40
- Control Panel
  40
- Display Lines
  40
- Display Contrast Adjustment
  40
- Indicator Lights
  41
- LCP Keys
  41
- Function Keys
  41
- Navigation Keys
  41
- Local Control Keys
  41
- Quick Transfer of Parameter Settings
  42
- Data Storage in LCP
  42
- Initialisation to Default Settings
  42
- Data Transfer from LCP to Frequency Converter
  43
- Parameter Selection
  43
- Changing Data
  43
- Changing a Text Value
  43
- Changing a Group of Numeric Data Values
  43

Danfoss VLT series Design Manual (179 pages)

HVAC Drive

Brand: Danfoss | Category: DC Drives | Size: 6.05 MB

Table of Contents

1
- 1 How to Read this Design Guide
  
  5
  - Copyright, Limitation of Liability and Revision Rights
    5
  - Approvals
    6
  - Symbols
    6
  - Abbreviations
    7
  - Definitions
    7
- 2 Introduction to the VLT HVAC Drive
  
  13
  - Disposal Instructions
    14
  - CE Labeling
    16
  - Air Humidity
    18
  - Aggressive Environments
    18
  - Vibration and Shock
    19
2.6.11. Application Examples

25
- Constant Air Volume
  27
- Cooling Tower Fan
  28
- Condenser Pumps
  29
- Primary Pumps
  30
- Secondary Pumps
  32

Danfoss VLT series Operating Instructions Manual (98 pages)

12-pulse Automation Drive

Brand: Danfoss | Category: DC Drives | Size: 5.55 MB

Table of Contents
3
1 Introduction

6
2 Safety Instructions

9
- Safety Symbols
  9
- Qualified Personnel
  9
- Safety Regulations
  9
3 How to Install

11
- Pre-Installation
  11
  - Planning the Installation Site
    11
  - Inspection on Receipt
    11
  - Transportation and Unpacking
    11
  - Lifting Unit
    11
  - Mechanical Dimensions
    14
- Mechanical Installation
  20
- Installing the Panel Options
  36
  - Panel Options
    36
- Electrical Installation
  37
  - Transformer Selection
    38
  - Power Connections
    38
  - Grounding
    47
  - Extra Protection (RCD)
    47
  - RFI Switch
    47
  - Torque
    48
  - Shielded Cables
    48
  - Motor Cable
    48
  - Brake Cable for Frequency Converters with Factory-Installed Brake Chopper Option
    49
  - Shielding against Electrical Noise
    49
  - Connection of Mains
    50
  - External Fan Supply
    50
  - Fuses
    50
  - Supplementary Fuses
    52
  - Motor Insulation
    53
  - Motor Bearing Currents
    53
  - Brake Resistor Temperature Switch
    53
  - Control Cable Routing
    54
  - Access to Control Terminals
    54
  - Wiring to Control Terminals
    54
  - Electrical Installation, Control Cables
    55
  - Switches S201, S202, and S801
    57
- Connection Examples
  58
  - Start/Stop
    58
  - Pulse Start/Stop
    58
- Final Set-Up and Test
  59
- Additional Connections
  60

Danfoss VLT series Operating Instructions Manual (50 pages)

for VLT AutomationDrive FC 302

Brand: Danfoss | Category: Security Sensors | Size: 4.81 MB

Table of Contents
3
1 Introduction

6
- Purpose of the Manual
  6
- Intended Use
  6
- Unit Features
  6
- Front View
  7
- Hardware and Software Requirements
  7
  - Compatibility
    7
- Additional Resources
  7
- Document Version
  7
- Compliance and Certifications
  7
- Disposal
  7
2 Safety

8
- Safety Symbols
  8
- Qualified Personnel
  8
- Safety Precautions
  8
- Risk Assessment
  9
3 Functions

11
- Safety Functions
  11
  - Safe Torque off - STO
    11
  - Specification of Safety Functions
    12
  - Activation of Safety Functions
    12
  - Activation of STO from Multiple Sources
    12
  - Functional Proof Tests
    12
  - PFD and PFH Definitions
    12
  - Internal Errors
    12
- Inputs and Output
  13
  - Permitted Sensor Types on Digital Inputs
    13
  - Inputs
    13
  - Safe Option Monitoring (so Mon)
    13
  - Output
    13
  - Signal Filtering
    13
  - Stable Signal and Safety Devices
    14
4 Installation

15
- Safety Instructions
  15
- Installation Overview
  15
- Items Supplied
  15
- Mounting
  15
- Electrical Installation
  15
  - Cabling Requirements
    16
  - Connector Pin Assignment
    16
  - Wiring Procedures
    16
- Installation Checklist
  17
5 Commissioning

18
- Before Commissioning
  18
- Commissioning Requirements
  18
- Commissioning Procedure
  18
  - Power-Up/Self-Test
    18
  - Commissioning in Online Mode
    18
- Commissioning Test
  20
  - Preconditions for Performing the Commissioning Test
    20
- Operation
  20
- Commissioning Set-Up Examples
  21
6 Configuring the Safety Option

22
- Profisafe Configuration
  22
  - Telegram Configuration
    22
  - Safety Functions Configuration
    22
  - Password Protection
    22
- Status over Fieldbus
  23
  - Safety Option Reset Via Control Word
    23
  - Safety Option Status
    23
- Reset Function
  24
  - Reset Input (DI2)
    24
- Configuring Profisafe with Siemens Step
  25
- Configuring Profisafe with Siemens TIA Portal
  26
  - Configure the Hardware
    26

Danfoss VLT series Installation Manual (40 pages)

Plus Panel Frequency Converter

Brand: Danfoss | Category: Media Converter | Size: 6.8 MB

Table of Contents
3
1 Introduction

5
- Purpose of the Manual
  5
- Additional Resources
  5
- Document Version
  5
- Product Overview
  6
  - Intended Use
    6
  - Features
    6
  - Product Variant Examples
    7
- Approvals and Certifications
  9
- Disposal
  9
- Symbols, Abbreviations, and Conventions
  9
2 Safety

10
- Safety Symbols
  10
- Qualified Personnel
  10
- Safety Precautions
  10
  - Before Commencing Repair Work
    12
3 Mechanical Installation

13
- Planning the Installation Site
  13
- Cooling
  13
- Derating
  14
- Operating Environment
  14
  - Gases
    14
  - Dust
    14
  - Potentially Explosive Atmospheres
    14
- Receiving and Unpacking the Unit
  15
  - Unpacking
    15
  - Tools Needed
    15
  - Lifting the Unit
    16
  - Crane Transport and Lifting
    17
  - Fork Lift Transport and Lifting
    19
  - Storage
    20
- Assembling a Standard Unit with a Pedestal
  20
- Assembling a Standard Unit Without a Pedestal
  23
  - Creating an Entry for Cables
    24
  - Attaching the Unit to the Floor
    25
4 Electrical Installation

27
- Safety Instructions
  27
  - General Notes on Cabling and Fusing
    27
- EMC Compliant Installation
  27
- Grounding
  28
- Fuses
  30
  - Motor Insulation
    30
  - Motor Bearing Currents
    30
  - Control Cable Routing
    30
5 Specifications

31
- Technical Design Considerations
  31
- Dimensions
  33
  - Kw Enclosure
    33
  - 250 Kw Enclosure
    34
  - 315 Kw and 400 Kw Enclosure
    35
- Weights
  36

Danfoss VLT series Operating Instructions Manual (43 pages)

Brand: Danfoss | Category: DC Drives | Size: 3.16 MB

Table of Contents
1
Extended and Advanced Cascade Controller Option

3
- How to Read These Operating Instructions
  3
- High Voltage Warning
  3
- Safety Instructions
  3
- Avoid Unintended Start
  3
- Software Version
  3
- Symbols
  4
- Safety
  4
- Caution
  5
- Introduction to MCO 101 and 102
  5
- Extended Cascade Controller MCO 101
  7
- Advanced Cascade Controller MCO 102
  8
- Supported Configurations
  10
- Extension of Basic Cascade - Parameter Group 25** Control Mode
  11
- Fixed Speed Pump Configuration
  12
- Master-Follower Configuration
  13
- Mixed Pump Configuration
  14
- Unequal Size Pump Configuration
  15
- Mixed Pump Configuration with Alternation
  17
- Soft Starters
  18
- Configuring the System
  18
- Setting-Up the Cascade Parameters
  18
- Additional Configuration for Multiple Drives
  19
- Closed Loop Control
  20
- Staging / De-Staging of Variable Speed Pumps Based on Drive Speed
  20
- Staging / De-Staging of Fixed Speed Pumps Based on Pressure Feedback
  21
- Control
  21
- Cascade Controller Features
  21
- Pump Status and Control
  21
- Manual Pump Control
  22
- Runtime Balancing
  22
- Pump Spin for Unused Pumps
  23
- Total Lifetime Hours
  23
- Alternation of the Lead Pump
  23
- Staging / Destaging in Mixed Pump Configurations
  23
- Override Staging /Destaging
  24
- Minimum Speed Destaging
  24
- Fixed Speed Only Operation
  24
- Cascade Controller Parameters
  25
- Cascade CTL Option, 27
  25
- Control & Status
  25
- Configuration
  26
- Bandwidth Settings
  27
- Staging Speed
  30
- Staging Settings
  31
- Alternation Settings
  33
- Connections
  34
- Readouts
  35
- Master/Follower Application Note
  38
Index

41

Danfoss VLT series Operating Instructions Manual (48 pages)

PROFIBUS Converter; AutomationDrive;

Brand: Danfoss | Category: Media Converter | Size: 3.21 MB

Table of Contents
3
VLT 5000 Parameter Group
3
1 Introduction

5
- About this Manual
  5
- Technical Overview
  5
- Constraints
  5
  - Software Versions
    5
- VLT ® 5000 Parameter Group
  5
  - Relations
    6
  - Hardware
    6
  - Performance
    7
- Abbreviations
  7
- VLT ® 5000 Parameter Group
  7
2 Safety

8
3 How to Install

9
4 How to Configure the System

11
5 Parameter Mapping Lists

14
6 Troubleshooting

45
- Step-By-Step Troubleshooting
  45

Danfoss VLT series Operating Instructions Manual (31 pages)

ISD Power Supply Module

Brand: Danfoss | Category: Control Unit | Size: 0.62 MB

Table of Contents
1
1 General Information

3
- Important Safety Warnings
  3
- Copyright
  3
- Product Names and Trademarks
  3
- Disclaimer
  3
- Approvals
  3
- Service and Support
  4
2 Introduction

5
3 Safety

7
4 Introduction

11
5 Mechanical Installation

12
- Cooling
  12
- Mounting
  12
6 Electrical Installation

14
- Earth (Grounding) Requirements
  14
- Overview
  15
- Installation Procedure
  16
7 Troubleshooting

17
8 Specifications

18
- Nameplate
  18
- Input
  18
- Output
  19
- Control and Signalling
  20
- Leds
  21
- Environment
  22
- Connections
  22
  - Input Connection X1
    22
  - Output Connection X2
    22
  - Signal Connection X3
    23
  - CAN-Bus Connection X4
    23
- CAN-Bus Interface
  24
- Mechanical Data
  24
- Dimensions
  25
  - Front View
    25
  - Side View
    26
9 Appendix

27
- Glossary
  27
Index

30

Danfoss VLT series Service Manual (56 pages)

Brand: Danfoss | Category: Transducer | Size: 0.44 MB

Table of Contents
1
Introduction

2
Section One

4
Section Two

9
Section Three

19
Section Four

29
Section Five

34
- Ground Fault Trips
  36
- Overcurrent Trips
  36
- Overvoltage Trips
  37
- Fault Memory
  39
- Spare Parts Tables
  40
Appendix

48
- Component Locations
  48
- Block Diagrams
  49

Danfoss VLT series Quick Manual (37 pages)

HVAC Basic Drive Cascade Controller

Brand: Danfoss | Category: Controller | Size: 4.82 MB

Table of Contents
3
Safety
4
- Warnings
  4
- Safety Instructions
  4
Introduction
5
- Available Literature
  5
- IT Mains
  5
- Avoid Unintended Start
  5
- Disposal Instruction
  5
Installation
5
Programming
14
- Programming with the Local Control Panel (LCP)
  14
- The Start-Up Wizard for Open Loop Applications
  15
Cascade Controller
23
- System Status and Operation
  24
- Start/Stop Conditions
  24
- Cascade Control Wizard
  25
- Cascade Control Connection
  26
- Main Menu Structure
  27
Warnings and Alarms
29
- Mains Supply 3X380-480 V AC
  31
- EMC Test Results
  33
Special Conditions
36
- Derating for Ambient Temperature and Switching Frequency
  36
- Derating for Low Air Pressure
  36

Danfoss VLT series Operating Instructions Manual (31 pages)

Extended Relay Card

Brand: Danfoss | Category: Relays | Size: 1.49 MB

Table of Contents
2
1 How to Read These Operating Instructions

4
- Approvals
  4
- Symbols
  4
- Abbreviations
  5
2 Safety and Conformity

6
3 Introduction to Extended Relay Card MCB 113

8
- Connection Schematic
  8
- Connection Schematic - Following NAMUR
  9
- Galvanic Isolation
  10
- Electrical Data
  10
- Ordering Numbers
  10
4 How to Install

12
- Installation of Option in the Frequency Converter
  12
5 Parameter Set-Up

14
- Digital In/Out
  14
- Analog Outputs
  26
- 24 V DC External Supply
  28
- Data Readouts
  29

Danfoss VLT series Quick Manual (23 pages)

Micro Drive

Brand: Danfoss | Category: Controller | Size: 2.86 MB

Table of Contents
2
Quick Guide
3
- Safety
  3
- Warnings
  3
- Safety Instructions
  3
- Introduction
  4
- Available Literature
  4
- Approvals
  4
- IT Mains
  4
- Avoid Unintended Start
  4
- Disposal Instruction
  4
- Installation
  4
- Side-By-Side Installation
  4
- Mechanical Dimensions
  5
- Connecting to Mains and Motor
  7
- Control Terminals
  7
- Power Circuit - Overview
  9
- Load Sharing/Brake
  9
- Programming
  10
- Programming with LCP
  10
- Specifications
  15
- General Technical Data
  17
- Special Conditions
  19
- Derating for Ambient Temperature
  19
- Derating for Low Air Pressure
  19
- Derating for Running at Low Speeds
  19
- Options for VLT ® Micro Drive
  20
Index
21

Danfoss VLT series Operating Instructions Manual (16 pages)

Frequency Converters - Safe Torque Off

Brand: Danfoss | Category: Media Converter | Size: 1.04 MB

Danfoss VLT series Installation Manual (22 pages)

Real-time Clock

Brand: Danfoss | Category: Time Clocks | Size: 0.44 MB

Danfoss VLT series Installation Manual (6 pages)

24 V DC Supply

Brand: Danfoss | Category: DC Drives | Size: 0.19 MB

Danfoss Categories

Controller DC Drives Thermostat Control Unit Water Pump

More Danfoss Manuals

Danfoss VLT series Manuals

Table of Contents

Servo Drive Parameter Description

Table of Contents

3 Fault Symptoms

5 Test Procedures

Table of Contents

1 Introduction

2 How to Programme

3 Parameter Description

4 Troubleshooting

5 Parameter Lists

Table of Contents

1 How to Read this Design Guide

2 Introduction to VLT HVAC Drive

3 VLT HVAC Selection

4 How to Order

5 How to Install

Table of Contents

1 Introduction

2 Safety Instructions and General Warnings

3 How to Install

4 Quick Set-Up

5 How to Program

Table of Contents

Table of Contents

1 How to Read this Design Guide

2 Introduction to the VLT HVAC Drive

2.6.11. Application Examples

Table of Contents

1 Introduction

2 Safety Instructions

3 How to Install

Table of Contents

1 Introduction

2 Safety

3 Functions

4 Installation

5 Commissioning

6 Configuring the Safety Option

Table of Contents

1 Introduction

2 Safety

3 Mechanical Installation

4 Electrical Installation

5 Specifications

Table of Contents

Extended and Advanced Cascade Controller Option

Index

Table of Contents

1 Introduction

2 Safety

3 How to Install

4 How to Configure the System

5 Parameter Mapping Lists

6 Troubleshooting

Table of Contents

1 General Information

2 Introduction

3 Safety

4 Introduction

5 Mechanical Installation

6 Electrical Installation

7 Troubleshooting

8 Specifications

9 Appendix

Index

Table of Contents

Introduction

Section One

Section Two

Section Three

Section Four

Section Five

Appendix

Table of Contents

Table of Contents

1 How to Read These Operating Instructions

2 Safety and Conformity

3 Introduction to Extended Relay Card MCB 113