Danfoss VLT AutomationDrive FC 300 Series Manuals

Manuals and User Guides for Danfoss VLT AutomationDrive FC 300 Series. We have 5 Danfoss VLT AutomationDrive FC 300 Series manuals available for free PDF download: Design Manual, Programming Manual, Operating Instructions Manual, Selection Manual

Danfoss VLT AutomationDrive FC 300 Series Design Manual (275 pages)

Brand: Danfoss | Category: Controller | Size: 7.41 MB

Table of Contents
1
How to Read this Design Guide

5
- Approvals
  7
- Symbols
  7
- Abbreviations
  8
- Definitions
  8
- Power Factor
  12
Introduction to FC 300

13
- Software Version
  13
- CE Conformity and Labeling
  13
- What Is Covered
  14
- Danfoss VLT Adjustable Frequency Drive and CE Labeling
  14
- Compliance with EMC Directive 89/336/EEC
  15
- Mechanical Build-Up
  16
- Air Humidity
  17
- Aggressive Environments
  17
- Vibration and Shock
  18
- Control Principle
  18
- FC 300 Controls
  19
- Control Structure in VVC Plus
  20
- Control Structure in Flux Sensorless
  21
- Control Structure in Flux with Motor Feedback
  22
- Local (Hand On) and Remote (Auto On) Control
  23
- Reference Handling
  25
- Scaling of References and Feedback
  26
- Analog Reference with Dead Band
  27
- Digipot Reference
  31
- Automatic Motor Adaptation (AMA)
  31
- Control of Mechanical Brake
  32
- Speed PID Control
  33
- The Following Parameters Are Relevant for the Speed Control
  33
- Process PID Control
  37
- Ziegler Nichols Tuning Method
  41
- Internal Current Regulator
  42
- Programming of Torque Limit and Stop
  42
- Parameter Download
  43
- General Aspects of EMC Emissions
  43
- EMC Test Results (Emission, Immunity)
  45
- Required Compliance Levels
  46
- EMC Immunity
  46
- Selection of Brake Resistor
  48
- Control with Brake Function
  49
- Smart Logic Controller
  50
- Galvanic Isolation (PELV)
  51
- Ground Leakage Current
  52
- Extreme Running Conditions
  52
- Motor Thermal Protection
  53
- Acoustic Noise
  54
- Safe Stop of FC 300
  54
- Safe Stop Operation
  54
- General Specifications
  56
- Terminal Number
  58
- Voltage Level
  58
- Maximum Voltage on Input
  58
- Input Resistance, R I
  58
- Voltage Level
  59
How to Select Your VLT

61
- Peak Voltage on Motor
  61
- Derating for Ambient Temperature
  62
- Derating for Air Pressure
  62
- Derating for Running at Low Speed
  62
- Derating for Installing Long Motor Cables or Cables with Larger Cross-Section
  63
- Temperature-Dependent Switch Frequency
  63
- Options and Accessories
  64
- Encoder Option MCB 102
  64
- Relay Option MCB 105
  66
- Back-Up Option (Option D)
  68
- Brake Resistors
  68
- Remote-Mounting Kits for LCP
  68
- Input Capacitance
  68
- External 24 V DC Supply
  69
- IP 21/IP 4X/ TYPE 1 (NEMA 1) Enclosure Kit
  69
- LC Filters
  69
- Ordering Numbers
  70
- Electrical Data
  74
- Efficiency
  77
How to Order

79
- Drive Configurator
  79
- Ordering Form Type Code
  80
How to Install

83
- Mechanical Installation
  83
- Accessory Bag
  83
- IP 21/Type 1 (NEMA 1) Enclosure Kit
  84
- Safety Requirements of Mechanical Installation
  86
- Field Mounting
  87
- Electrical Installation
  87
- Connection to Electrical Power and Grounding
  87
- Motor Connection
  88
- Motor Cables
  89
- Thermal Motor Protection
  90
- Electrical Installation of Motor Cables
  90
- Fuses
  91
- Access to Control Terminals
  92
- Electrical Installation, Control Terminals
  93
- Terminal 10, Analog Input Voltage
  94
- Electrical Installation, Control Cables
  95
- Switches S201, S202, and S801
  96
- Tightening Torque
  97
- Final Set-Up and Test
  97
- Safe Stop Installation
  99
- Safe Stop Commissioning Test
  100
- Additional Connections
  101
- Load Sharing
  101
- Installation of Load Sharing
  101
- Brake Connection Option
  101
- Relay Connection
  102
- Relay Output
  102
- Control of Mechanical Brake
  103
- Parallel Connection of Motors
  103
- Direction of Motor Rotation
  104
- Thermal Motor Protection
  104
- Installation of Brake Cable
  104
- Bus Connection
  105
- How to Connect a PC to the FC 300
  105
- The FC 300 Software Dialog
  105
- High Voltage Test
  106
- Safety Grounding
  106
- Electrical Installation - EMC Precautions
  106
- Use of EMC-Correct Cables
  108
- Grounding of Shielded/Armored Control Cables
  109
- Mains Supply Interference/Harmonics
  110
- Residual Current Device
  111
Application Examples

113
- Encoder Connection
  113
- Encoder Direction
  114
- Closed Loop Drive System
  115
- Smart Logic Control
  116
How to Program

119
- The FC 300 Local Control Panel
  119
- How to Program on the Local Control Panel
  119
- Quick Transfer of Parameter Settings
  121
- Control Panel - Display
  122
- Control Panel - Leds
  122
- Control Panel - Control Keys
  122
- Control Key Functions
  123
- Local Control Key Functions
  124
- Display Mode
  125
- Display Mode - Selection of Read-Outs
  125
- Parameter Set-Up
  126
- Quick Menu Key Functions
  126
- Main Menu Mode
  127
- Parameter Selection
  128
- Changing Data
  128
- Changing a Text Value
  128
- Changing a Group of Numeric Data Values
  129
- Infinitely Variable Change of Numeric Data Value
  129
- Changing of Data Value, Step-By-Step
  130
- Read-Out and Programming of Indexed Parameters
  130
- Initialization to Default Settings
  130
- Parameters: Operation and Display
  132
- Parameters: Load and Motor
  140
- Parameters: Brakes
  151
- Parameters: Reference/Ramps
  154
- Parameters: Limits/Warnings
  163
- Parameters: Digital In/Out
  166
- Parameters: Analog In/Out
  175
- Parameters: Controllers
  179
- Parameters: Communications and Options
  182
- Parameters: Profibus
  186
- Parameters: Devicenet CAN Fieldbus
  192
- Parameters: Smart Logic Control
  195
- Parameters: Special Functions
  205
- Parameters: Drive Information
  209
- Parameters: Data Read-Outs
  214
- Parameters: Encoderinput
  219
- Parameter Lists
  220
- Protocols
  235
- Telegram Traffic
  235
- Telegram Structure
  235
- Data Character (Byte)
  237
- Process Words
  242
- Control Word According to FC Profile (CTW)
  243
- Status Word According to FC Profile (STW)
  246
- Control Word According to Profidrive Profile (CTW)
  248
- Status Word According to Profidrive Profile (STW)
  251
- Serial Communication Reference
  253
- Present Output Frequency
  254
- Example 1: for Controlling the Drive and Reading Parameters
  254
- Example 2: Only for Controlling the Drive
  255
- Read Parameter Description Elements
  255
- Additional Text
  261
Troubleshooting

263
- Warnings/Alarm Messages
  263
Index

271

Danfoss VLT AutomationDrive FC 300 Series Design Manual (204 pages)

0.25-75 kW

Brand: Danfoss | Category: DC Drives | Size: 9.18 MB

Table of Contents
3
1 How to Read this Design Guide

9
- Symbols
  9
- Abbreviations
  9
- Definitions
  10
2 Safety and Conformity

13
- Safety Precautions
  13
3 Introduction

17
- Product Overview
  17
- Controls
  18
- Reference Handling
  24
- PID Control
  32
  - Speed PID Control
    32
  - Tuning PID Speed Control
    35
  - Process PID Control
    35
  - Optimisation of the Process Regulator
    38
  - Ziegler Nichols Tuning Method
    38
- General Aspects of EMC
  40
  - EMC Test Results
    40
  - Immunity Requirements
    42
- Mains Supply Interference/Harmonics
  43
- Galvanic Isolation (PELV)
  45
  - PELV - Protective Extra Low Voltage
    45
- Brake Functions
  46
  - Mechanical Holding Brake
    47
  - Dynamic Braking
    47
  - Selection of Brake Resistor
    47
  - Brake Resistor Cabling
    48
- Mechanical Brake Control
  49
  - Hoist Mechanical Brake
    50
- Smart Logic Controller
  52
- Extreme Running Conditions
  53
- Safe Stop
  54
  - Installation of External Safety Device in Combination with MCB
    59
  - Safe Stop Commissioning Test
    60
4 FC 300 Selection

61
- Electrical Data - 200-240
  61
- General Specifications
  74
  - Measured Values for Du/Dt Testing
    78
- Efficiency
  80
- Acoustic Noise
  80
- Du/Dt Conditions
  81
- Special Conditions
  81
5 How to Order

89
6 Mechanical Installation - Frame Sizes A, B and C

109
- Safety Requirements of Mechanical Installation
  109
- Mechanical Mounting
  112
7 Electrical Installation

114
- Connections- Frame Sizes A, B and C
  114
  - Removal of Knockouts for Extra Cables
    115
  - Connection to Mains and Earthing
    115
  - Motor Connection
    117
  - Relay Connection
    123
- Fuses and Circuit Breakers
  124
  - Recommendations
    124
  - CE Compliance
    125
- Disconnectors and Contactors
  133
  - Mains Disconnectors
    133
- Additional Motor Information
  134
  - Motor Cable
    134
  - Motor Thermal Protection
    134
  - Parallel Connection of Motors
    134
  - Motor Bearing Currents
    137
- Control Cables and Terminals
  138
  - Access to Control Terminals
    138
  - Control Cable Routing
    138
  - Control Terminals
    139
  - Switches S201, S202, and S801
    139
  - Electrical Installation, Control Terminals
    140
  - Basic Wiring Example
    140
  - Electrical Installation, Control Cables
    142
  - Relay Output
    143
- Additional Connections
  144
  - DC Bus Connection
    144
  - Load Sharing
    144
  - Installation of Brake Cable
    144
  - How to Connect a PC to the Frequency Converter
    144
  - PC Software
    145
- Safety
  145
  - High Voltage Test
    145
  - Earthing
    145
  - Safety Earth Connection
    146
  - Spark Free Installation
    146
- EMC-Correct Installation
  146
  - Electrical Installation - EMC Precautions
    146
  - Use of EMC-Correct Cables
    148
  - Earthing of Screened Control Cables
    148
  - RFI Switch
    149
- Residual Current Device
  149
- Final Setup and Test
  149
8 Application Examples

151
- Closed Loop Drive System
  156
- Programming of Torque Limit and Stop
  156
9 Options and Accessories

158
- Mounting of Option Modules in Slot a
  158
- Mounting of Option Modules in Slot B
  158
- Mounting of Options in Slot C
  158
- MCO 305 Programmable Motion Controller
  159
- General Purpose Input Output Module MCB
  163
  - Galvanic Isolation in the MCB
    164
- Encoder Option MCB
  165
- Resolver Option MCB
  167
- Relay Option MCB
  169
- Back-Up Option MCB
  170
- MCB 112 PTC Thermistor Card
  171
- MCB 113 Extended Relay Card
  173
- Brake Resistors
  174
- LCP Panel Mounting Kit
  174
- IP21/IP 4X/ TYPE 1 Enclosure Kit
  176
- Mounting Bracket for Frame Size A5, B1, B2, C1 and C2
  178
- Sine-Wave Filters
  179
- Safety Option Module MCB 15X
  180
10 Installation and Set-Up

183
- Overview
  183
- Network Connection
  183
- Bus Termination
  183
- Installation and Set-Up
  184
  - EMC Precautions
    184
- Network Configuration
  184
  - Frequency Converter Set-Up
    184
- FC Protocol Message Framing Structure
  184
  - Content of a Character (Byte)
    184
  - Telegram Structure
    185
  - Telegram Length (LGE)
    185
  - Frequency Converter Address (ADR)
    185
  - Data Control Byte (BCC)
    185
  - The Data Field
    186
  - The PKE Field
    186
  - Parameter Number (PNU)
    187
  - Index (IND)
    187
  - Parameter Value (PWE)
    187
  - Supported Data Types
    188
  - Conversion
    188
  - Process Words (PCD)
    188
- Examples
  188
  - Writing a Parameter Value
    188
  - Reading a Parameter Value
    189
- Modbus RTU Overview
  189
  - Assumptions
    189
  - What the User Should Already Know
    189
  - Frequency Converter with Modbus RTU
    190
- Network Configuration
  190
- Modbus RTU Message Framing Structure
  190
  - Modbus RTU Message Structure
    190
  - Start/Stop Field
    191
  - Address Field
    191
  - Function Field
    191
  - Data Field
    191
  - CRC Check Field
    191
  - Coil Register Addressing
    191
  - How to Control the Frequency Converter
    193
  - Function Codes Supported by Modbus RTU
    193
  - Modbus Exception Codes
    193
- How to Access Parameters
  193
  - Parameter Handling
    193
  - Storage of Data
    193
  - Ind
    194
  - Text Blocks
    194

Danfoss VLT AutomationDrive FC 300 Series Programming Manual (211 pages)

Brand: Danfoss | Category: DC Drives | Size: 4.81 MB

Table of Contents
2
Parameters: 18-** Data Readouts
3
1 Introduction

4
- Approvals
  4
- Symbols
  4
- Abbreviations
  4
- Definitions
  5
- Electrical Wiring - Control Cables
  9
2 How to Programme

12
- The Graphical and Numerical Local Control Panels
  12
- The LCD-Display
  13
- Display Mode
  15
- Display Mode - Selection of Read-Outs
  15
- Parameter Set-Up
  16
- Quick Menu Key Functions
  16
- Main Menu Mode
  19
- Parameter Selection
  19
- Changing Data
  19
- Changing a Text Value
  20
- Changing a Group of Numeric Data Values
  20
- Infinitely Variable Change of Numeric Data Value
  20
- Value, Step-By-Step
  20
- Read-Out and Programming of Indexed Parameters
  20
- Local Control Keys
  22
- Initialisation to Default Settings
  22
3 Parameter Descriptions

24
4 Parameter Lists

160
- Conversion
  161
- Active/Inactive Parameters in Different Drive Control Modes
  161
5 Troubleshooting

196
- Warnings/Alarm Messages
  196
Index

208

Danfoss VLT AutomationDrive FC 300 Series Operating Instructions Manual (112 pages)

Frequency converter

Brand: Danfoss | Category: Media Converter | Size: 3.23 MB

Table of Contents
1
1 How to Read These Operating Instructions

3
- Approvals
  4
- Symbols
  4
- Abbreviations
  5
2 Safety Instructions and General Warning

7
- High Voltage
  7
- Safe Stop of FC
  9
- IT Mains
  14
3 How to Install

15
- Mechanical Installation
  18
- Electrical Installation
  20
- Power and Control Wiring for Unscreened Cables
  21
- Connection to Mains and Earthing
  22
- Motor Connection
  26
- Fuses
  29
- Electrical Installation, Control Terminals
  33
- Connection Examples
  34
- Electrical Installation, Control Cables
  36
- Switches S201, S202, and S801
  38
- Final Set-Up and Test
  39
- Additional Connections
  41
- Mechanical Brake Control
  41
- Motor Thermal Protection
  42
- How to Connect a PC to the Frequency Converter
  42
- The FC 300 PC Software
  42
4 How to Programme

43
5 General Specifications

95
6 Troubleshooting

101
- Warnings/Alarm Messages
  101
Index

110

Danfoss VLT AutomationDrive FC 300 Series Selection Manual (56 pages)

Brand: Danfoss | Category: Engine | Size: 12.61 MB

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Danfoss VLT AutomationDrive FC 300 Series Manuals

Danfoss VLT AutomationDrive FC 300 Series Design Manual (275 pages)

Table of Contents

How to Read this Design Guide

Introduction to FC 300

How to Select Your VLT

How to Order

How to Install

Application Examples

How to Program

Troubleshooting

Index

Danfoss VLT AutomationDrive FC 300 Series Design Manual (204 pages)

Table of Contents

1 How to Read this Design Guide

2 Safety and Conformity

3 Introduction

4 FC 300 Selection

5 How to Order

6 Mechanical Installation - Frame Sizes A, B and C

7 Electrical Installation

8 Application Examples

9 Options and Accessories

10 Installation and Set-Up

Danfoss VLT AutomationDrive FC 300 Series Programming Manual (211 pages)

Table of Contents

1 Introduction

2 How to Programme

3 Parameter Descriptions

4 Parameter Lists

5 Troubleshooting

Index

Danfoss VLT AutomationDrive FC 300 Series Operating Instructions Manual (112 pages)

Table of Contents

1 How to Read These Operating Instructions

2 Safety Instructions and General Warning

3 How to Install

4 How to Programme

5 General Specifications

6 Troubleshooting

Index

Danfoss VLT AutomationDrive FC 300 Series Selection Manual (56 pages)

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