Danfoss vlt series Operating Instructions Manual
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Danfoss vlt series Operating Instructions Manual

Profibus converter; automationdrive;
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See also: Programming Manual , Operating Instructions Manual
MAKING MODERN LIVING POSSIBLE
Operating Instructions
®
VLT
PROFIBUS Converter MCA 114
®
®
VLT
AutomationDrive FC 302 • VLT
5000
www.danfoss.com/drives

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  • Page 1 MAKING MODERN LIVING POSSIBLE Operating Instructions ® PROFIBUS Converter MCA 114 ® ® AutomationDrive FC 302 • VLT 5000 www.danfoss.com/drives...

  • Page 3: Table Of Contents

    ® Contents AutomationDrive FC 302 PROFIBUS Converter Operating Instructions Contents 1 Introduction 1.1 About this Manual 1.2 Technical Overview 1.3 Constraints 1.3.1 Software Versions 1.3.2 Relations 1.3.3 Hardware 1.3.4 Performance 1.4 Abbreviations 2 Safety 3 How to Install 3.1 Connecting the Bus Line 3.2 How to Install Option in Frequency Converter 3.2.1 Mechanical Installation 3.3 EMC Precautions...
  • Page 4 ® Contents AutomationDrive FC 302 PROFIBUS Converter Operating Instructions Index MG34N202 - Rev. 2013-10-15...

  • Page 5: Introduction

    ® AutomationDrive FC 302 Design Guide • ® AutomationDrive FC 302 Programming 1.3 Constraints Guide 1.3.1 Software Versions www.danfoss.com/BusinessAreas/DrivesSolutions/Documen- tations/VLT+Technical+Documentation.htm • ® AutomationDrive FC 302 with firmware version 5.5X or higher. 1.2 Technical Overview • The MCA 114 Profibus Converter firmware is The MCA 114 Profibus Converter is an option replacing a ®...

  • Page 6: Relations

    Introduction ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 1.3.2 Relations ® FC 302 5000 Terminal Function Terminal Function This manual relates to the following hardware: 01-03 Relay 01-03 Relay • RS-485-P RS-485-P ® PROFIBUS Converter option, type no. RS-485-N RS-485-N 130B1246 GND RS-485...

  • Page 7: Performance

    Introduction ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 1.3.4 Performance • The dynamic performance on the motor shaft in ® the closed loop operation compared with VLT 5000 can be different in certain applications. If necessary, adjust the PID controller manually. •...

  • Page 8: Safety

    Safety ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 2 Safety WARNING Warning against unintended start The motor can be brought to a stop with digital HIGH VOLTAGE commands, bus commands, references or a local Frequency converters contain high voltage when stop, while the frequency converter is connected connected to AC mains input power.

  • Page 9: How To Install

    How to Install ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 3 How to Install 3.1 Connecting the Bus Line 3.2 How to Install Option in Frequency Converter Terminate the bus line at both ends of each segment. A mismatch of impedance may result in reflections on the line resulting in corrupt data transmission.

  • Page 10: Mechanical Installation

    How to Install ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions Push the option into place. Two positions are Push the fieldbus option adaptor frame for the FC possible, with cable terminal facing either up or 302 into place. down. The cable up position is often most Remount the LCP.

  • Page 11: How To Configure The System

    How to Configure the System ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 4 How to Configure the System Using the hardware switches, select an address range from 0 to 125 (factory setting 127) according to Illustration 4.1: 4.1 Configure the PROFIBUS Network ON = 1, OFF = 0 All PROFIBUS stations connected to the same bus network must have a unique station address.

  • Page 12: Commissioning

    For more information, refer to 6.1 Step-by-step Trouble- shooting State Description The option is defect. Contact Solid red Red: Danfoss Power On Flashing green The option is OK. Green: Searching for the baud rate. Check the connection to the Baud rate search...

  • Page 13: Initialisation

    How to Configure the System ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 4.3 Initialisation ® Factory copy via VLT 5000 parameter 006 is supported ® and initialises the FC 302 and also set it to the VLT 5000 To achieve the best performance, initialise the frequency default settings.

  • Page 14: Parameter Mapping Lists

    Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 5 Parameter Mapping Lists VLT 5000 series FC 302 series Parameter 006 Setup Copy 0-51 Set-up Copy 5.1 VLT ® 5000 Parameter Group 0 Options [0] No Copy [0] No Copy VLT 5000 series FC 302 series Parameter...
  • Page 15 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 0-09 Performance Monitor Parameter 013 Local Ctrl./config Not converted number Table 5.11 Conversion of Parameter 013 Parameter 0-10 Active Set-up number...

  • Page 16: Vlt ® 5000 Parameter Group

    Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series Parameter 027 Warning readout line Not converted 5.2 VLT ® 5000 Parameter Group 1 Options [0] Warning in line 1/2 [1] Warning in line 3/4 VLT 5000 series FC 302 series Parameter 100 Configuration 0-02...
  • Page 17 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 101 Torque charac- 1-03 Torque Characteristics Parameter 105 Motor Current 1-24 Motor Current teristic 1-04 Overload Mode Range Power Unit dependable Power Unit dependable...
  • Page 18 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 114 Load compensation at 1-61 High Speed Load Parameter 121 Start function 1-72 Start Function high speed Compensation Options [0] DC hold in start delay...
  • Page 19 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series Parameter 127 DC brake cut-in 2-04 DC Brake Cut In frequency Speed [Hz] Range 0.0 (Off) – f (par. 202) 0.0 (Off) – f (par.
  • Page 20 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 5.3 VLT ® 5000 Parameter Group 2 VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 200 Output Frequency Range/ 4-10 Motor Speed Parameter 205 Maximum 3-03 Maximum Reference Direction Direction...
  • Page 21 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions FC 302 series VLT 5000 series FC 302 series 5000 Parameter 211 Jog ramp time 3-80 Jog Ramp Time series Range 0.05 – 3600.00 s 0.01 – 3600.00 s Parameter 206 3-40 Ramp 1 Type3-50 Ramp 2 Table 5.64 Conversion of Parameter 211...
  • Page 22 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 221 Torque limit for 4-16 Torque Limit Motor Parameter 229 Frequency bypass, Stored in EEprom only motor mode Mode bandwidth...

  • Page 23: Vlt ® 5000 Parameter Group

    Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series Parameter 302 Terminal 18, input 5-10 Terminal 18 Digital 5.4 VLT ® 5000 Parameter Group 3 Input Options [0] No function [0] No operation VLT 5000 series FC 302 series [1] Start...
  • Page 24 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 305 Terminal 29, input 5-13 Terminal 29 Digital Parameter 307 Terminal 33, input 5-15 Terminal 33 Digital Input Input 7-00 Speed PID Feedback...
  • Page 25 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 FC 302 series VLT 5000 series FC 302 series series Parameter 311 Terminal 54, 3-16 Reference Parameter 308 Terminal 3-15 Reference Resource 1 Analogue Input Resource 2 53, Analogue 7-00 Speed PID Feedback Source Voltage...
  • Page 26 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 314 Terminal 60, 3-17 Reference Resource 3 Parameter 318 Function after time 6-01 Live Zero Timeout Analogue Input 7-00 Speed PID Feedback Source Function...
  • Page 27 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 319 Terminal 42, Digital = Par. 5-32 DO X30/7 Parameter 319 Terminal 42, Output Digital = Par. 5-32 DO Output (MCB 101) X30/7 (MCB 101)
  • Page 28 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 319 Terminal 42, Digital = Par. 5-32 DO X30/7 Parameter 319 Terminal 42, Digital = Par. 5-32 DO X30/7 Output (MCB 101) Output...
  • Page 29 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 323, 326 5-40 Function Relay Parameter 323, 326 5-40 Function Relay Range 01 Relay Relay 1 Range [22] Ready, no Par.
  • Page 30 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 328 Pulse feedback, max. freq 5-56, 5-50, 5-55 Parameter 360 Term. 45, Output 6-62 Terminal X30/8 Max. max.

  • Page 31: Vlt ® 5000 Parameter Group

    Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 5.5 VLT ® 5000 Parameter Group 4 VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 400 Brake function/ 2-10 Brake Function Parameter 405 Reset 14-20 Reset Mode over voltage cont.
  • Page 32 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 409 Trip delay torque 14-25 Trip Delay at Torque Parameter 416 Feedback Unit 3-01 Reference/ Limit feedback Unit Range 0 –...
  • Page 33 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 416 Feedback Unit 3-01 Reference/ Parameter 420 Speed PID D-gain 7-05 Speed PID Diff. Gain feedback Unit limit Limit Data range 5.0 –...
  • Page 34 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 429 U4 voltage 1-55 U4 voltage Parameter 438 Process PID Anti 7-31 Process PID windup Anti Windup Data range 0.0 –...
  • Page 35 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 445 Flying start 1-73 Flying Start Parameter 455 Frequency Not supported range monitor Options [0] Off [0] Disable Table 5.180 Conversion of Parameter 455 [1] On...
  • Page 36 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions ® 5.6 VLT 5000 Parameter Group 5 VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 500 Address 8-31 Address Parameter 514 Bus time interval function Not Converted Table 5.190 Conversion of Parameter 514 Range...
  • Page 37 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 526 Motor temp. 16-18 Motor Thermal Parameter 536 Brake power/s 16-32 Brake Energy /s Table 5.202 Conversion of Parameter 526 Table 5.212 Conversion of Parameter 536 VLT 5000 series FC 302 series...
  • Page 38 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 5.7 VLT ® 5000 Parameter Group 6 VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 600 Operating hours 15-00 Operating hours Parameter 611 Data log: Motor frequency Not converted Table 5.234 Conversion of Parameter 611 Table 5.223 Conversion of Parameter 600...
  • Page 39 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 630 Name plate: Com. type Not converted Parameter 620 Operation mode 14-22 Operation Mode Table 5.253 Conversion of Parameter 630 Options [0] Normal operation [0] Normal operation...
  • Page 40 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 5.8 VLT ® 5000 Parameter Group 7 VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 700 System control 8-02 Control Word Source Parameter 707 PID Velocity Feed- 32-65 Velocity Feed- 33-82 Drive Status Monitoring forward...

  • Page 41: Vlt ® 5000 Parameter Group

    Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 5.9 VLT ® 5000 Parameter Group 8 VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 800 PROFIBUS DP Not converted Parameter 808 ProfiDrives status word Not converted Table 5.269 Conversion of Parameter 800 Table 5.276 Conversion of Parameter 808...

  • Page 42: Vlt

    Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 5.10 VLT ® 5000 Parameter Group 9 VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 900 Write PPO type 1 Not converted Parameter 914 Broadcast off-set Not converted Table 5.278 Conversion of Parameter 900 Table 5.289 Conversion of Parameter 914...
  • Page 43 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series VLT 5000 series FC 302 series Parameter 916 PCD config read 9-16 PCD Read Configu- Parameter 927 Parameter edit 9-27 Parameter Edit ration Options [0] Disable [0] Disable...
  • Page 44 Parameter Mapping Lists ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions VLT 5000 series FC 302 series Parameter 971 Save data values 9-71 Profibus Save Data Values Options Unsigned 8 (5) Unsigned 8 (5) [0] Not active [0] Off [1] Save active setup [1] Store all setups [2] Save edit setup [1] Store all setups [3] Save all setups...

  • Page 45: Troubleshooting

    Troubleshooting ® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions 6 Troubleshooting 6.1 Step-by-step Troubleshooting ® After copying the station address from the VLT 5000 to ® the VLT AutomationDrive FC 302, power must be cycled to the FC 302. The master/PLC should now recognise FC ®...
  • Page 46 ® Index AutomationDrive FC 302 PROFIBUS Converter Operating Instructions Index Terminal..................... 4 Troubleshooting.................. 43 Abbreviations..................5 Warning word..................43 Brake chopper..................3 Commissioning..................10 Configuration..................3 Constrains....................3 DIP switches..................... 9 EMC precautions..................8 Hardware....................4 High voltage.................... 6 Installation....................7 LEDs......................
  • Page 47 ® Index AutomationDrive FC 302 PROFIBUS Converter Operating Instructions MG34N202 - Rev. 2013-10-15...
  • Page 48 130R0371 MG34N202 Rev. 2013-10-15 *MG34N202*...

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Fc 302Vlt 5000Mca 114

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