BRP Can-Am Outlander 2015 Series Manual page 336

Tmr2011-016-054_a
1. Ball bearing main shaft
2. Center housing
Gearbox Inspection
Always verify for the following when inspecting
gearbox components:
– Gear teeth damage
– Worn or scoured bearing surfaces
– Rounded engagement dogs and slots
– Worn shift fork engagement groove
– Worn splines on shafts and shifting sleeves.
Bearings
Check if ball bearings turn freely and smoothly.
Check all bearings, bearing points, tooth flanks
and taper grooves.
Free Pinions
NOTE: Always replace snap rings and use special
pliers to install them.
Check free pinions for wear.
vmr2006-022-080_a
TYPICAL
1. Micrometer
2. Free pinion
vmr2012-020
Subsection XX (GEARBOX AND 4X4 COUPLING UNIT (1000))
Shifting Sleeves
Check shifting sleeves for worn inner splines and
rounded or damaged engagement dogs.
TYPICAL
1. Inner splines
2. Engagement dogs
Measure the width of shift fork engagement
groove.
TYPICAL
1. Shifting sleeve
A. Width of shift fork engagement groove
DIAMETER FREE PINION
29.000 mm to 29.013 mm
NEW
SERVICE LIMIT
vmr2012-020-009_a
Tmr2013-020-001_a
(1.1417 in to 1.1422 in)
29.015 mm (1.1423 in)
19