BRP Can-Am Outlander 2015 Series Manual page 200

Subsection XX (TOP END)
CYLINDER TAPER SPECIFICATION
NEW (maximum)
SERVICE LIMIT
Distance between measurements should not ex-
ceed the service limit. Otherwise, replace cylin-
der and piston rings.
Cylinder Out of Round
Measure cylinder diameter in piston axis direction
from top of cylinder. Take another measurement
90° from first one and compare.
NOTE: Take the same measuring points like de-
CYLINDER TAPER
scribed in
R400motr92A
A. Perpendicular to crankshaft axis
B. Parallel to crankshaft axis
CYLINDER OUT OF ROUND
NEW (maximum)
SERVICE LIMIT
Cylinder Installation
For installation, reverse the removal procedure.
Pay attention to the following details.
NOTICE
Always replace cylinder base gasket
before installing the cylinder.
NOTE: Make sure piston rings are properly
spaced, refer to PISTON RINGS
section.
Apply engine oil in the bottom area of the cylinder
bore and on piston rings.
Apply engine oil on the compressor tool.
Compress piston rings.
20
0.038 mm (.0015 in)
0.090 mm (.0035 in)
above.
B
A
0.015 mm (.0006 in)
0.020 mm (.0008 in)
in this sub-
REQUIRED TOOL
500/650
PISTON RING COMPRESSOR
engines
800R/1000 PISTON RING COMPRESSOR
engines
529035919
First mount cylinder 2.
NOTE: The cylinder can not be pushed fully over
the piston unless the piston is located at TDC.
Then remove the
CRANKSHAFT LOCKING BOLT
.
(P/N 529 035 617)
Crank the engine further and position piston 1 at
TDC.
Mount cylinder 1.
Put timing chain through the chain passage, then
slide cylinder over piston.
vmr2006-043-027_a
1. Piston ring compressor tool
2. Piston
3. Cylinder
NOTICE
Chain guide has to be fixed between
cylinder and cylinder head.
(P/N 529 035 977)
(P/N 529 035 919)
vmr2013-016