BRP Can-Am Outlander 2015 Series Manual page 299

Subsection XX (GEARBOX AND 4X4 COUPLING UNIT (500/650/800R))
vmr2012-019-010_a
1. Ball bearing
2. Thrust washer
3. Distance ring
3. Set screw, pin and coupling fork.
vmr2006-022-026_a
1. Set screw
2. Pin
3. Coupling fork
Output Shaft and Coupling Mechanism
Inspection
Check output shaft and its gear for cracks, bend,
pitting or other visible damages.
Check output shaft splines for wear or other dam-
ages.
NOTICE
Always replace output shaft and
bevel gear shaft at the same time. Adjust
these components upon replacement.
vmr2012-019
Check if the output shaft ball bearings turn freely
and smoothly. Replace if necessary, refer to
GEARBOX ADJUSTMENT
Replace oil seal if brittle, hard or damaged.
Replace O-rings if brittle, hard or damaged.
Check splines of coupling sleeve for wear or other
damages.
vmr2006-022-030_a
1. Inspect splines
Measure the coupling sleeve groove width.
vmr2006-022-031_a
A. Groove width
COUPLING SLEEVE GROOVE WIDTH
NEW
SERVICE LIMIT
Check coupling fork claw thickness.
in this subsection.
5.25 to 5.35 mm
(.207 to .211 in)
5.50 mm (.217 in)
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