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Intec MLC 8000 Operating Manual

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INTEC GmbH
Lift controller MLC 8000
22/12/2016
Operating manual V2.0
Ringstraße 3
04827 Gerichshain
Germany
www.intecgmbh.com
Lift controller
MLC 8000
Operating manual
INTEC GmbH
Ingenieurservice
1/196
Tel.: 034292-862-30
Fax: 034292-862-33
E-Mail: info@intecgmbh.com

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  • Page 1 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Lift controller MLC 8000 Operating manual INTEC GmbH Ingenieurservice Ringstraße 3 04827 Gerichshain Tel.: 034292-862-30 Germany Fax: 034292-862-33 www.intecgmbh.com E-Mail: info@intecgmbh.com 1/196...
  • Page 2 INTEC GmbH Ingenieurservice in part, except in the normal course of use of the product or for creating backup copies. However, this exemption does not extend to copies that are created by third parties and sold to or in other manner transferred to.
  • Page 3 Due to new requirements in the lift control field, a continuous development of the lift controller MLC 8000 is taking place. While compatibility with older software versions will always be preserved, so that the present description stays also applicable to newer or older versions of the control.
  • Page 4 In the lift controller MLC 8000, a measuring system with magnetic tape and reading unit with integrated CAN-bus interface is typically used. Controller Area Network In the lift controller MLC 8000 used bus system, with which the individual components are interconnected Car Operation Panel...
  • Page 5 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 segments Car Distribution Unit see FVE; Designation is used only when using the main board MCU CAN Positioning Adapter see PSE; Designation is used only when using the main board MCU Drive Control Unit see ASE;...
  • Page 6 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Lower Signaler see SGU; Designation is used only when using the main board MCU Main Control Unit Main assembly of the controller; usually installed in the control cabinet MS3-C Car position indicator 2 digits + arrow (dot matrix...
  • Page 7 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 re-levelling with open car doors; is used only when using the main board MCU Tableausteuereinheit Name of a control assembly which is connected on control bus (CAN bus) inside the car panel for connection of car calls, special items / outputs or serves as a car position indicator.

  • Page 8: Table Of Contents

    Operating manual V2.0 Inhalt 0. Preliminary ......................10 1. Introduction ......................11 1.1 Operation of the Lift Controller MLC 8000 and Parameter Input ........11 1.2 Keyboard commands ....................12 1.3 Password protection (Code) ..................14 1.3.1 Menu code ......................14 1.3.2 Parameter code ....................14 1.3.3 Exceptions ......................14...
  • Page 9 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 6.1.7 Testing the monitoring inputs for motor brake (roped lifts) or valves (hydraulic lifts) ............................ 115 6.1.8 Testing the contactor monitoring (Contactor drop off control) ......116 6.1.9 Uncontrolled movement ..................116 6.2.

  • Page 10: Preliminary

    Operating manual V2.0 0. Preliminary The main board of the lift controller MLC 8000 exists in 2 different versions: - HSE board with integrated safety circuit and socket for modem or Ethernet interface - MCU board without integrated safety circuit The two boards also differ from each other in the external form;...

  • Page 11: Introduction

    1.1 Operation of the Lift Controller MLC 8000 and Parameter Input The operation of the lift controller MLC 8000 can be handled either from the keypad and LCD display located on the HSE, or with a mobile handheld terminal DSE.

  • Page 12: Keyboard Commands

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Lost connection to HSE! Continue with any key! By pressing ENTER ↵, the connection, if possible, can be reestablished. 1.2 Keyboard commands For experienced users, there is next to the menu the so called keyboard commands used in the operation of the lift controller, where a lot of time can be saved.
  • Page 13 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Kommando Bedeutung Hinweise 0 1 6 ↵ Clear error count 0 1 7 ↵ Clear operating time counter 0 1 8 ↵ Clear trip counter 1 0 0 ↵ Start Teach in trip 1 x x ↵...

  • Page 14: Password Protection (Code)

    1.3 Password protection (Code) The lift controller MLC 8000 has a two-stage access protection (code number). If access protection is enabled, then when you start the menu structure (pressing ENTER ↵) you will be asked to enter a numeric code.

  • Page 15: Hardware Encoding

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1.4 Hardware encoding Upon customer request all control modules can be fitted with a custom specific coding. Only modules with identical hardware encoding can work together in an lift controller. Thus, if, for example, a TSE board was connected with other hardware encoding of such the system, this module will be "ignored"...

  • Page 16: Menu Structure

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 2. Menu structure 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Parameter General paramet. Lift number (for information only) Rope / Hydraulic Lift type Bottom floor...
  • Page 17 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description The function can be activated by this parameter as well as with an input ("Special function" - "Call configuration").
  • Page 18 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description - reopen: re-opens the door if new landing call is pressed - ignore: if the lift already starts door closing while the new landing...
  • Page 19 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description position, it detects error "SL final limit"; otherwise at fault "SK missing". This parameter is used for hydraulic lift, which has to stop operation if the lift was at top final limit.
  • Page 20 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Time until door closing when the lift has approached a floor due to a Wt.CC Main[s] car call (just for main floor; see above) Time until door closing when the lift has approached a floor due to a Wt.LC Main[s]...
  • Page 21 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description the next action (e.g. opening the doors or starting a new journey) Delay when switching on the slow-start contactor if switching from Sl.start[ms]...
  • Page 22 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Waiting time between starting of door closing and starting the quick Qu.delay[ms] start procedure (drive on). If the lift is equipped with a CANopen Lift door this parameter may be set to 0 (see also next parameter below).
  • Page 23 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description The drive-specific parameters (see above) are each stored in both the Read from drive drive and in the lift controller. For the operation of the lift, the parameters in the drive and control need to be the same (synchronous) .
  • Page 24 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description speed v2 Minimum distance between start and target floor to start with reduced Min.Dist.v1 speed v1 Minimum distance between start and target floor to start with reduced Min.Dist.vZ2...
  • Page 25 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description 2.Floor ↓ … … … Measured switching points of the door zone switches SGO/SGU SGO/SGU Position 1.Floor ↑...
  • Page 26 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description " 2.Floor " … Released doors in operation mode „Clock run 1“ Clock run 1, LC Released doors in 1st floor 1.Floor...
  • Page 27 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Released doors in case of fire detection Fire evac. run Released doors in 1st floor 1.Floor "...
  • Page 28 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description autom.: The lift controller closes the door automatically when a new Dr.closeD1 call has been approached or when the parking position is to be taken.
  • Page 29 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description new call to another floor. This process can only be repeated according to the number set here. If the door cannot be opened after that number of attemps, the lift goes out of service.
  • Page 30 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description when the door is opened. If the light screen is constantly interrupted, then an error message will Max.LS...
  • Page 31 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description 1st floor designation (eg, 'GF' or '0') 1.Floor 2nd floor designation 2.Floor … Assignment of a floor level indicator to one of the lifts inside a lift ESE disp.alloc.
  • Page 32 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Function of output 8 of HSE Function of the inputs and outputs of the car unit FVE...
  • Page 33 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Function of ouput 8 of TSE1 TSE 2 TSE 2 Inputs Function of input 1 of TSE2 …...
  • Page 34 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Function of input 8 of ESE1, branch 1 ESE 1.1 Outputs Function of output 1 of ESE1, branch 1 …...
  • Page 35 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Node ID of ESE, to which the parameters are to be copied Target ID Branch number of ESE, of which the parameters are to be copied...
  • Page 36 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description is turned on. off: All car calls are deleted when the special trip switch inside the car is turned off.
  • Page 37 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description no). If set to "yes" emergency trips have higher priority than fire alarm control (see below) Indicates whether the floors can be reached in which a fire alarm is...
  • Page 38 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Duration of signalling a visitor request (see "Visitor floors" below) Vis.requ.[s] Yes: For visitor call type 2 and 4 (landing call ist set automatic) the lift...
  • Page 39 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Extended door open time for handicapt call function (see above) Call wait.[s] Parameter for emergency power evacuation...
  • Page 40 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description yes: Light screen is ignored when the door is closed; Door closes with Forc.door cl. reduced force and speed; additionally, an audible signal sounds (if present) no: „Normal“...
  • Page 41 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Parameter for fireman trip Firemen run adj. Operation of the door closing in fireman mode: Door cl.
  • Page 42 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Switch: The Dangerous mode is switched on and off by a switch inside Hazard car the car Push: Pressing the button inside the car the hazard mode is activated;...
  • Page 43 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Setting the car doors which should remain open after the lift is remote Doors switched off. yes: In Remote shutdown the car light is switched off, even if not all Carlight off car doors are closed.
  • Page 44 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description top shelter space was opened or inspection is switched on). In standstill the bearer is switched off.
  • Page 45 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Check ↑ [mm] Position below the level position of top floor, where a folding apron must be fully unfolded again Check ↓...
  • Page 46 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description completely pulled in /pulled out. - both on: The door close relay remains on after the door is completely closed;...
  • Page 47 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Slow ↑[mm] Distance from the top floor at which the reduced speed should be switched Slow ↓[mm] See above.;...
  • Page 48 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Enabled doors and floors for landing calls if call configuration 2 is LC config.2 active Enabled doors in floor 1 1.
  • Page 49 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description priority . Parameters for operating the lift with an attendant Car attendance yes: If activating a landing call, a car call is automatically generated Autom.
  • Page 50 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description After a forced stop the lift only continues travellings in the specified Locked direction once a special input is activated (Funktion: Special fct., Subfunktion: Forc.stop off).
  • Page 51 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Dec.extens. ↓ See above; for downwards direction Car fan autom.: The cabin fan is switched on automatically at the trip start and Fan mode switched off at trip end with a time delay (see next parameter).
  • Page 52 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Specifies at what distance before target floor level (in mm), the Targ.dist. acoustic signal (gong) is switched on.
  • Page 53 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description controller stores simultaneously. If the maximum number is reached, new car calls are ignored. The setting of this parameter should correspond approximately to the maximum number of persons of the car.
  • Page 54 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Settings Used module on HSE: Analog modem or Ethernet module Module Waiting time between 2 dial attemps...
  • Page 55 See above In case of failure , a message can be sent to up to 2 different PCs (on PC Alarm the PC the INTEC monitoring software IMS must be running) Parameters for 1st PC PC Nummer 1 Activate 1st PC message...
  • Page 56 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Waiting time after returning the drive from the standby mode. At latest Drivedelay[s] after the end of that time the fault signal of the drive must report the operational state.
  • Page 57 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description By setting this parameter to '0', this monitoring is disabled. Start time for upwards peak traffic (It can be set only for full hours).
  • Page 58 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Starting this value is detected as overload. Overl[kg] Setting this value to 0, the overload detection is disabled.
  • Page 59 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Only for lifts with CANopen Lift frequency inverters: Normally the Ign.VVVF-Par. inverter (drive) parameters are also stored in the lift controller and compared with the inverter after switching on the drive.
  • Page 60 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Duringshaft door lock test from inside the car,(required especially in Locktest[mm] Austria), the lift stops above level position according to this value and opens the doors so that the shaft door lock can be inspected from inside the cabin.
  • Page 61 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description can therefore happen that a large number of errors in the error stack are stored and the actual causes can be overwritten.
  • Page 62 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Errors Display all entries in the error stack (last 100 errors with time stamp) Error stack Note: By pressing ENTER the error on which the cursor is currently located, will display detailed information (see section "Error stack")
  • Page 63 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description FVE : 01.10 PSE : The status of the inputs and outputs of the selected control module is...
  • Page 64 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description In the 2nd line is displayed, which ESE module is currently selected by the cursor. Pressing ENTER more details will be shown for the selected ESE (see below).
  • Page 65 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Since AWG2 and POS2 are on a separate CAN -Bu , the module test can only be performed when the CAN bus is connected to the control bus (on which also the HSE is connected) or can be connected via relay (the relay is switched through special output "CAN-AWG").
  • Page 66 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description 4th line: module signals (from left): WAIT Incoming call RI | CTS input | Input DCD | DSR input |...
  • Page 67 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description load). Ready: ENT The bar graph is calibrated for use with analog sensor from Pulsotronic or 9914-0502 bzw. 9914-1002 - here the sensor should be adjusted by empty car in a way that the bar graph is 0.
  • Page 68 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description The doors may be controlled with the following keys:: Here the actual 1: Open door 1 door state is...
  • Page 69 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Switch off brake 1 Brake 1 Switch off brake 2 Brake 2 Switch off brake 3 Brake 3 Testing the brake or valve supervisio contacts Brake/valv.check...
  • Page 70 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Start of the entire calibration process. Complete The lift must be located at the beginning of the calibration process on the lowest floor (SGM on).
  • Page 71 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description current floor. Example: If the lift stands 12 mm too high, then the door open button has to be operated 12 times with a time delay of at least 1 sec. As an acknowledge , the lift controller switches off the emergency light each time for 1 sec.
  • Page 72 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description repeated several times for individual floors. It only must be ensured that each floor is measured at least once.
  • Page 73 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description See above "Set reference" by absolute encoder Set reference See above "Brake distances" by incremental encoder Brake distances See above "Flush correction"...
  • Page 74 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description demonstration) Menu item to deactivate several supervision functions of the lift Emerg.rescue controller in case of error for emergency rescue.
  • Page 75 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 1. Menu level 2. Menu level 3. Menu level 4. Menu level Description Key '0' for at least 1 second: Shift display for 4 digits to the right or to the left (as the control display of HSE has only 16 characters per line, but most CANopen lifts devices have 20 characters per line).

  • Page 76: Commisioning

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 3. Commisioning 3.1 Setup Mode During assembly, the controller is in setup mode. This is done by setting the parameter "Setup ready" to the value "No" (menu group "General paramet.").

  • Page 77: Teach-In Procedure By Lifts With Incremental Encoder

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Braking and stopping distances as well as flush positions are then adjusted by shifting the corresponding magnets in these lifts. 3.4.2 Teach-in procedure by lifts with incremental encoder 3.4.2.1 Lifts with more than 2 floors Before starting the calibration process, it is essential to measure accurately switching-on- zone of the leveling switch SGM on the 2nd floor and to enter this value in parameter "Vane...

  • Page 78: Flush Correction

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 3.4.3.2 Setting the reference point Since the magnetic tape of the absolute encoder or the encoder itself does not start at 0 by the lowest floor, a reference point must be chosen then. For this purpose, the lift must be put in any floor.

  • Page 79: Flush Correction By Keypad Of Hse Or Handheld Terminal Dse

    4.2 LED indicators The lift controller MLC 8000 has some LEDs, which indicate certain control conditions. The LEDs of the individual control modules are listed in the Appendix. The main board HSE has 3 LEDs driven by the software:...

  • Page 80: Initial Troubleshooting Using State Display 1

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 "RUN" LED: When this LED flashes every second, the software of this module is running (The lift controller can of course still have a fault at this time). The "RUN" LED is on (almost) every control module.
  • Page 81 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Module HSE control module, which has diagnosed the error State Moving Controller state when the error occurred Trips 16391 Trip counter when the error occurred Set speed v3 Selected lift speed: 0 at standstill „vRL“: Re-levelling speed...

  • Page 82: Error Counter

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 - Safety circuit revolving doors - Safety circuit car doors - Safety circuit shaft doors (■ = Voltage present, Safety circuit closed) M|O|U|VO|VU■□■□■ State of positioning switches (from left): - SGM (level switch)

  • Page 83: Behavior Of The Controller In Case Of Error

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 With the error counter it can be detected whether certain errors, such as CAN-bus faults or door errors occur frequently and it is thereby possible to start troubleshooting before the lift goes out of order.

  • Page 84: Hardware Test Of The Individual Controller Boards

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Then it can be tested with "Hardware Test" (see next chapter) which modules have failed. 4.9 Hardware test of the individual controller boards With the keyboard and the LCD display of the HSE or the handheld terminal a very effective hardware test of the individual modules can be performed.

  • Page 85: Troubleshooting At Can Bus Faults

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 4.10 Troubleshooting at CAN bus faults The fault diagnosis by the lift controller only works as long as the CAN bus connection between the individual control modules works. Even if errors in the data transmission are displayed in the error stack of the controller, the reason can only be found through a systematic approach.
  • Page 86 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 time, the GND of power supply 0(24V) must be connected to PE at a single point (also in the control cabinet). 3. Check that the two CAN bus lines CX+ and CX- are not reversed at any point and the bus cable is properly clamped.

  • Page 87: Apparent Errors By Anti Misuse Detection Or Special Functions

    External control components (eg frequency, door control units) which are not directly part of the lift controller MLC 8000 can even recognize or cause errors, which are difficult to diagnose. For example, the lift controller monitors the signal sequence of VVFF connected via digital signals, while, conversely, the VVVF monitors the signal sequence of the lift controller.

  • Page 88: Fault Output

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 To start a trip the HSE switches on first the "Enable" signal of the VVVF. Then the lift controller waits for the "Ready" signal of the inverter. If this feedback signal is not set within the specified time (parameter "Ready=1";...

  • Page 89: Error Messages

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 4.14 Error messages Error message Description Lift controller reaction 16/1 AWG Band decekt magnetic tape of the absolute Check tape and change if encoder AWG defective necessary. For a detailed error analysis see...
  • Page 90 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction paramet.") Since the limit switch will be monitored generally only through the safety circuit (normally no additional separate contacts) the cause of failure can also be at a different contact within the primary safety circuit.
  • Page 91 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction nach EN81-20 for door zone bypassing is activated for a short time, so that safety circuit input SL4 will be activated. If not this error message is set.
  • Page 92 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction code) is located on the CAN (see chapter "Hardware bus. encoding"). 96/0 SW error Error in the internal program Check EMC-compliant wiring of the sequence of HSE, probably lift, replace HSE if necessary.
  • Page 93 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction according to CANopen lift start menu item "Read from drive" DSP417: The drive parameters in menu "Drive parameter“) do not correspond to the parameters stored in the lift controller.
  • Page 94 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction communication faults follows. If the data transfer is again without errors, then there is a return to normal operation. At a CAN failure of a TSE or ESE- assembly, the lift remains in operation;...
  • Page 95 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction - Frequently switching inputs - Errors in the controller software 129/100 No conn. to COP No CAN bus data transmission Lift continues operation. to TSE boards inside car Internal test of data transmission operation panel COP.
  • Page 96 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction 161/1 No Ready signal The "Ready" signal from the Emergency stop. drive is not activated on time. Back to normal operation inside 2 seconds.
  • Page 97 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction 161/15 CAN:TimeoutReady Only by drives according to Emergency stop. CANopen lift DSP417: Back to normal operation inside 2 No CAN message "Ready=1" seconds. ("Ready to switch on") in time.
  • Page 98 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction starting a trip or suddently Back to normal operation inside 2 switched off while moving. seconds. 163/1 Brake not closed Brakes are not closed on trip Back to normal operation if all end.
  • Page 99 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction 176/2 VU in doorzone The lower prelimit switch VU See above switches within the door zone (incorrect shift position). One possible cause is that one of the door zone switch has not switched off.
  • Page 100 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction level zone. Possible reason: - Teach-in not done accurately - Level zone too small - Setting of drive (VVVF) not correct - drive parameters inside lift controller (delay times, ..) are...
  • Page 101 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction - Field direction of power supply wrong (change 2 phases) 176/15 Lift fast on VO If moving upwards the upper Lift is slowing down to arrival...
  • Page 102 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction sequence in lift schematic). state again (see switching A possible reason is also, that sequence diagram in lift one of the door zone switches schematic).
  • Page 103 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction fault analysis if contact of intermediate door is also connected inside safety circuit. If intermediate door is open lift may only be used in special operation...
  • Page 104 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction error or after inspection trip). 176/112 OP device err. Faulty condition of the OP Back to normal operation if OP device (e.g. set both limit device has defined state again.
  • Page 105 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction (parameter „Check LS“). Possible reason: - car call misuse by pressing all car call buttons - Light screen not working 192/3 Alarm call Emergency call button was No further error reaction pressed.
  • Page 106 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Error message Description Lift controller reaction 242/7 a permanently interrupted light reduced force. If available the 243/7 screen (only if parameter buzzer signal is switched on while "Nudging" is set)

  • Page 107: Error Messages During Teach-In Procedure

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 4.15 Error messages during teach-in procedure Error: Lift did During teach-in the lift could not reach the top floor. not go to top Possible causes: floor! - Faulty door zone switch SGM or switching points for SGM set...
  • Page 108 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 teach-in trip has however measured that this is not the case in at least 1 floor. Therefore, either (if possible) change settings on the drive to shorten stopping distance (lower arrival speed v0) or enlarge the door zone.

  • Page 109: Travel Commands And Door Commands Via Keypad (Hse Or Handheld Terminal)

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 5. Travel commands and Door commands via keypad (HSE or handheld terminal) 5.1 Travel commands Using the keypad of the HSE or hand-held terminal travel movements of the lift can be performed (similar to the emergency recall operation).

  • Page 110: Door Commands By Keypad

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Check error stack for more informations about the error. 5.2 Door commands by keypad Using the keypad of the HSE or the handheld terminal door commands may be set and at the same time the reaction of the door can be tested (door switch, light barrier, reversing contact, etc.).

  • Page 111: Test Of The Safety Functions Of The Lift Control (Technical Inspection)

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 6. Test of the safety functions of the lift control (Technical inspection) Most safety features of the lift controller are implemented through safety switches or safety circuits. This section only describes the functions in which control software or the hardware of the control modules get involved in the implementation of the safety function.

  • Page 112: Testing The Trip Time Monitoring

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 6.1.2 Testing the trip time monitoring The lift must be in normal operation. For testing ,the menu item "Technical check"->"Trip time" must be started. In the display of the HSE the actual floor is displayed. In the 2nd line the current controller state is displayed (normally "Standstill", "Moving"...

  • Page 113: Overspeed

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 6.1.4 Overspeed 6.1.4.1 Moving with overspeed In order to really test the burst pipe protection (hydraulic lifts) or the safety gear it is necessary to run the lift with overspeed.

  • Page 114: Testing The Motor Brake

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 - A coil for remote triggering the safety gear is provided which is driven by an output of the lift controller. This output is to be programmed as follows : Spec.out.

  • Page 115: Testing The Monitoring Inputs For Motor Brake (Roped Lifts) Or Valves (Hydraulic Lifts)

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 6.1.6.2 Drop off the brake or a single brake shoe while moving This menu item is used primarily to test if a single brake shoe can stop or at least slow down a running lift at rated speed.

  • Page 116: Testing The Contactor Monitoring (Contactor Drop Off Control)

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 The lift controller sets itself a car call to any other floor. At trip end the brake / valve monitoring input is ignored by the lift controller. Depending on the defined monitoring time the lift controller goes out of operation.

  • Page 117: Conventional Test

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 6.2. Conventional Test 6.2.1 Testing the safety circuit for moving with open doors The test procedure is described in a separate manual for this safety circuit. 6.2.2 Testing the trip time monitoring For testing the parameter "Triptime[s]"...

  • Page 118: Testing The Traction (Driving Ability)

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 '1' or '4' key (for upward direction) or '3' or '6' (for downward direction) is driven. Once the final limit switch is reached, the lift will stop immediately. Within the bottom line of the LCD display , the message "Safety line off"...

  • Page 119: Parameters Of Lift Controller

    Operating manual V2.0 7. Parameters of lift controller The lift controller MLC 8000 has a large number of parameters by which the controller can be adapted to various requirements. All parameters are stored in a nonvolatile memory (EEPROM) of the HSE (ICs U1 and U2 of the HSE).

  • Page 120: Changing Of Parameter "Floor Name

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 For most parameters, the changes will take effect immediately. Only when changing basic parameters such as number of floors, number of doors, type of positioning, drive type, a reset (voltage incl. Battery on / off, reset button or Software reset by keypad) is required.

  • Page 121: Parameters For Freely Programmable Inputs And Outputs

    2 changeover contacts must be used! 7.6 Parameters for freely programmable inputs and outputs Almost all inputs and outputs of the lift controller MLC 8000 are freely programmable and have no fixed function. The function of the inputs and outputs can be set by parameters via the keyboard of the HSE or the hand-held terminal.
  • Page 122 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 is changed from "Sub" to "Dir", because the sub function defines the call direction of the landing call). If all settings for an input or output are finished, one of the following items has to be selected:...

  • Page 123: Functions For Free Programmable Inputs And Outputs

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 7.7 Functions for free programmable inputs and outputs 7.7.1. Input functions Main function Sub function/ Floor Doors Description Direction/ Floor „normal“ landing call Land.call Direction: Call floor Doors - Up...
  • Page 124 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Emergency run (landing calls off - only car calls active) Emerg. run More settings see „Special param." – "Emerg. run adj.“...
  • Page 125 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Input to start clock runs. Clock run 2 More settings see „Special param." – "Clock run" and also "Door releases" See above...
  • Page 126 Roll.text Signal no. LCD-047 or LCD-057) are activated on the display. This text or pictures must be pre-defined and programmed by INTEC GmbH (if using PMA) or may be created by PC software "LCDDesign" and downloaded to LCD-047 or LCD-057.
  • Page 127 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Call of actual floor is ignored as long as the button is pressed Call bypass Button to ignore landing calls. If lift stops in a floor landing calls are enabled LC bypass automatically.
  • Page 128 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor - Up - Down - Up+Dn Input to enable landing calls for specified floor and doors. Enable LC Dir.: Floor Doors...
  • Page 129 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor See above; landing call in down direction is set. Targ.call dn Callfloor Targetfloor Doors in Call- and Target floor Enables a call to the programmed floor and doors.
  • Page 130 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Car empty; used for call misuse detection Load Zero load If the car is empty and more car calls than defined in parameter „Max. CC empty“...
  • Page 131 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Control signals for setup trip. Setup trip - On In setup trip the lift is running with vRL or VR (if fast button is operated).
  • Page 132 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Ready signal from drive (ready to start) Ready (RDY) Signal from drive to switch on the mains contactors RB/Contactor Signal from drive to switch on (open) the brake...
  • Page 133 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor With setting of "Signal no." up to 4 independend switches may be connected to - Bolt in the lift controller. Signal that lift is in holding position.
  • Page 134 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Machine room temperature sensor - Roomtemp.min - Roomtemp.max Temperature sensor for switching the motor fan Fan temp. Temperature sensor for oil temperature.

  • Page 135: Output Functions

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 7.7.2. Output functions Main function Sub function/ Floor Doors Description Direction/ Floor Acknowledgement output of "normal" landing call; see input Land.call Direction: Call floor Doors functions - Up - Down - Up+Dn Acknowledgement output of landing call 1;...
  • Page 136 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Output is activated if lift controller is in Special trip mode Special run Output is activated if lift controller is in VIP trip mode...
  • Page 137 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Output is activated, if lift is switched of with input function "Remote Remote off off" (see above). Output is activated if lift reached the remote off floor (see input Switched off function "Remote off"...
  • Page 138 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Output is set if the lift is in a floor level and the drive is switched Standstill Floor off. Output to display the actual call configuration (see „General Callconf.mode...
  • Page 139 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Output is activated if lift is moving or door is opened in a floor. Output is activated for 1s if a landing call is pressed, while this call LC request is disabled by any special function.
  • Page 140 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Fault signal: HSE temperatur too high (Sensor on HSE) HSE-Temp.max Fault signal: HSE temperatur too low (Sensor on HSE) HSE-Temp.min Fault signal: Drive error (fault signal from drive)
  • Page 141 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor again and the lift is stopped; falling below the speed, the output switches off and the brake will open again. Lift is moving upwards...
  • Page 142 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Acknowledgement output for visitor request.. Vis.request Callfloor Doors For more detailled description refer to "Special param. - Visitor floors" in chapter "menu structure"...
  • Page 143 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor every change to upward direction). See above; for downward direction Direction dn Signal for speech unit that car call for "floor" pressed...
  • Page 144 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Position output functions to simulate magnetic switches (for travel Pos. - SGM simulation and testing purposes only). - SGO - SGU...
  • Page 145 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor - Green Outputs for controlling a right of way traffic light for a car lift. The Pre-Traffic - Red Floor Doors...
  • Page 146 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor Output to switch off the pump motor if delayed valve off is Cont.v.delay necessary (see above). Output to switch a trip contactors.
  • Page 147 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Main function Sub function/ Floor Doors Description Direction/ Floor -Bear.bot.Warn Output for electrical locking of folding car apron. Car apron Output to activate a descent stopping system (e.g. coil on Governor Dir.

  • Page 148: Setting The Node Id

    Operating manual V2.0 8. Setting the node ID Since the various components of the lift controller MLC 8000 are connected via the CAN bus, each module must have a separate node ID. By setting the node ID of a module a specific function is simultaneously assigned.
  • Page 149 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 only the shaft bus of both controllers must be connected together. The following parameters must be set in addition: Group size (number of lifts inside a group) Group number It should be ensured that any HSE within a lift group has a different number (= node ID of the HSE on shaft bus).

  • Page 150: Parameter Synchronization Within A Lift Group

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 9.2 Parameter synchronization within a lift group All parameters and thus also the input / output parameters of ESE modules of a lift controller are stored in the EEPROM of the HSE Unit.

  • Page 151: State Display

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 10. State display 10.1 State display 1 (General overview) Example: Operation hours Landing calls Car calls Trip counter Floor Lift Controller state Door State of position State of safety line...

  • Page 152: State Display 2 (Door State)

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 For lifts with more than 8 floors an additional state display for car and landing calls is available between state display 1 and 2. 10.2 State display 2 (Door state) █...

  • Page 153: State Display 3 (Timer Values)

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 10.3 State display 3 (Timer values) ° Door time (Door open stay time in floor) Park time (Time until starting parking trip) Load time (Door stop time) TRT: Trip time (Trip supervision timer if lift is moving) TT.MM.JJ:...

  • Page 154: State Display 5 (Emergency Evacuation)

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 10.5 State display 5 (Emergency evacuation)    This State display if shown, if emergency evacuation by brake opening is activated (if input "UPS Evacuat." - "UPS brake" is switched on).

  • Page 155: Appendix 1. Technical Specifications

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Appendix 1. Technical specifications Appendix 1.1 Module MCU XM15 XM14 XM13 XM12 XM11 XM10 +12V +24IN +24A +24C Display +24S Tastatur ZONE ULSI n.c. n.c. CA-IN KM-CA +FLU Keypad...
  • Page 156 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Function Jumper CAN bus terminator CAN1 (control bus) → Jumper must be set if MCU is located at the end of the CAN bus cable (control bus). Jumper CAN bus terminator CAN2 (shaft bus) →...
  • Page 157 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Function RC1/ Relay KM3 (MCU Output 3): N.O. contact; Default: Main contactor (Running SLOW contactor) Note: For lifts with safety unit for moving with open doors the relay KM3 must always be used as running contactor even if nothing is connected to KM3, because by a second contact of KM3 the door zone bypass will be enabled.
  • Page 158 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Function Encoder Channel A- (inverted signal); 5V or 10..30V (see Jumper JP4+JP5) Encoder Channel A+; 5V oder 10..30V (see Jumper JP4+JP5) +24A Battery buffered +24V power supply for encoder...

  • Page 159: Appendix 1.2 Module Hse

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 - 4 TÜV-certified, EN81 compliant safety circuit monitoring inputs 110V/230V AC, 50/60Hz (opto- isolated) - 1 110V/230V AC, 50/60 Hz input (opto-isolated) - 2 EEPROM memories for parameters (32kByte each; in socket)
  • Page 160 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 HSE Hardware-Version 1.3 HSE Hardware-Version 1.5 Position Function XHJ1 Jumper CAN bus terminator CAN1 (control bus) → Jumper must be set if HSE is located at the end of the CAN bus cable (control bus).
  • Page 161 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Function Potentiometer (variable resistor) for display contrast Reset button EEPROM for actual parameter set Backup-EEPROM Temperature sensor (only hardware version 1.5) LED1 Status LED for 5V controller power supply LED2 LED “Software is running”...
  • Page 162 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Function Input E6, Low-active (24V DC); Function free programmable; for Emergency recall operation "On" Input E7, Low-active (24V DC); Function free programmable; for Emergency recall operation "Up" Input E8, Low-active (24V DC); Function free programmable; for Emergency recall operation "Down"...
  • Page 163 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Function XH16 Akku+ Positive pol of external 12V battery (battery charging) Pluspol Notstromakku 12V Akku- Negative pol of external 12V battery XH17 Modul 4 Slot 4 for connecting a UEA to power supply and CAN bus...

  • Page 164: Appendix 1.3 Module Fve 1.1 / Fve 2.1

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 - Interface for incremental encoder - onboard-connector for modem module / Ethernet module / GSM module - Integrated temperature sensor (only hardware version 1.5) Wiring of Relay KH11 to KH15 onboard:...
  • Page 165 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Pin1 XF13 XF15 Pin1 XF16 Pin1 Pin1 XF7.3 XF7.2 Pin1 Pin1 XF7.1 Pin1 XF22 XF21 Pin1 Pin1 Pin1 XF18 XF11 Pin1 Pin1 XF14 XF11 Pin1 Pin1 Pin1 Pin1 Pin1 XF10.1 XF10.2...
  • Page 166 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Terminal no., Function Description KF1.S Door open relay door 1 KF2.C Door relay KF2 (Output 2 FVE), N.O. contact, free programmable, default: Door close relay door 1 KF2.S KF3.C Door relay KF3 (Output 3 FVE), N.O.
  • Page 167 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Terminal no., Function Description 0(24V) Input E25 and 0V (Common) for lower doorzone switch SGU 0(24V) Input and 0V (Common) for doorzone switch SGM Onboard connected to trailing cable (XF8.9 - version 1.1; XF8.11 - version 2.1)
  • Page 168 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Terminal no., Function Description XF10.3 Alarm call, e.g. for alarm push on top of car or for alarm horn or external alarm relay Emergency light (e.g. in cabin roof); FVE output A7 +24A Battery buffered +24V power supply, e.g.
  • Page 169 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Terminal no., Function Description N-FK N-FK Car light; switched by relay KF5 (output A5) L_FK Car light power, monitoring of car light (input E28, 110V / 230V AC) L_FK...

  • Page 170: Appendix 1.4 Module Fve 1.2

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Height: ca. 40mm Characteristics and features: The module FVE is designed as an intelligent distribution board for use on the car roof or in the car operation panel COP. Therefore several distribution terminals are located on the FVE, which means no additional terminals are required normaly on top of car car or in the car operation panel COP.
  • Page 171 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Terminal no. Function Description Jumper set to the bottom: battery buffered 24V power supply XFJ2 Setting the power supply mode for UEA board connected to left slot (XF23): Jumper set to the top: normal 24V power supply...
  • Page 172 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Terminal no. Function Description +24V Input E25 and 24V power supply, free programmable, default: lower door zone switch SGU +24A Input and battery buffered +24V power supply for door zone switch SGM...
  • Page 173 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Terminal no. Function Description KF1/2 Common for N.O. contact relays KF1 and KF2 Input E4 and 0V power supply, free programmable, default: Light screen door 1 Input E3 and 0V power supply, free programmable, default: Reverse switch...
  • Page 174 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Terminal no. Function Description EAF11 EAF12 EAF13 EAF14 EAF15 EAF16 +24A Battery buffered +24V power supply, flat cable to TVE +24V +24V power supply, flat cable to TVE 0V power supply, flat cable to TVE...

  • Page 175: Appendix 1.5 Module Uea

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Supervision input for car light power (110V / 230V AC, 50 / 60 Hz), galvanic isolated Relay for switching off car light Relay for car ventilator ICSP interface for In-Circuit programming (Software download)
  • Page 176 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Pin1 Pin1 Pin1 Pin1 Pin1 Pin1 Pin1 Pin1 UEA.2 Hardware-Version 2.0 UEA.1 Hardware-Version 2.0 Position Function +24V +24V Power supply input 0(24V) 0V Power supply input CAN+ CAN-Bus – High signal CAN- CAN-Bus –...
  • Page 177 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Jumper for setting of node ID: Jumper set to the left (PCB edge): Normal operation Jumper set to the right: Initialization mode (setting of node ID) Jumper for CAN bus terminator →...

  • Page 178: Appendix 1.6 Module Pma

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 PIC18 microcontroller with internal Flash (32kByte), RAM (1536 Byte) and EEPROM (256 Byte) integrated CAN controller CAN interface with high-speed driver according to ISO11898 with galvanic isolation (Hardware version 2.1) or without galvanic isolation (Hardware version 1.1)
  • Page 179 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 CAN- CAN-Bus – Low signal 0(24V) 0V Power supply for inputs / outputs 8 inputs / outputs E1-E8 and A1-A8, low active, free programmable. Connector XP2 is in parallel to XP3 (same inputs/outputs)

  • Page 180: Appendix 1.7 Module Lci16

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Characteristics and features: Position indicator 15*7 dots selectable orientation: horizontal or vertical Standard colour red, optional in green and blue PIC18 microcontroller with internal Flash (32kByte), RAM (1536 Byte) and EEPROM (256 Byte)
  • Page 181 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Function +24V +24V Power supply input 0(24V) 0V Power supply input CAN+ CAN-Bus – High signal CAN- CAN-Bus – Low signal 0(24V) 0V Power supply for inputs / outputs 8 inputs / outputs E1-E8 and A1-A8, low active, free programmable.
  • Page 182 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Technical specifications: Temperature range: 0°C to +60°C Current in idle mode: ca. 50mA @ 25°C Max. input current D1-8: 10mA @ 25°C / Input Max. output current D1-8 (LCI16.1): 500mA @ 25°C / Output Max.

  • Page 183: Appendix 1.8 Module Tve

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Appendix 1.8 Module TVE PIN1 PIN1 PIN1 PIN1 PIN1 PIN1 PIN1 Position Function Connector for loudspeaker of Intercom Connector for microphone of Intercom Battery buffered 24V power for use in car operation panel COP (e.g.
  • Page 184 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 EAF9 8 connected inputs / outputs of FVE (E9-E16 and A9-A16 EAF10 0V switching) Connector 2 (EAF9) is connected with the onboard buzzer of TVE EAF11 EAF12 EAF13 EAF14 EAF15...

  • Page 185: Appendix 1.9 Module Cbk

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Temperature range: 0°C to +60°C Max. current for LED @ 24V: ca. 100 mA Max. current alarm call relay: Max. voltage alarm call relay: 125V AC / 120 V DC...
  • Page 186 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Jumper for CAN bus terminator (CAN bus to shaft) → Jumper must be set if CBK is located at the end of the CAN bus cable (shaft bus). Jumper for CAN bus terminator (CAN bus to HSE) →...

  • Page 187: Appendix 1.10 Module Sru

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Appendix 1.10 Module SRU Top view Side view Schematic Terminal Function Contact for safety circuit (door zone bypass) Safety unit input channel A Safety unit input channel B...

  • Page 188: Appendix 1.11 Module Lcd-047

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 +24V Power supply input 0V Power supply input Feedback output "Door zone bypass active" Technical specifications: Dimension (LxWxH) mm: 100 x 22 x 114 Housing protection class: IP50, Connectors: IP 20...
  • Page 189 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Design examples Position Function +24V +24V Power supply input 0(24V) 0V Power supply input CAN+ CAN-Bus – High signal CAN- CAN-Bus – Low signal 0(24V) 0V Power supply for inputs / outputs 8 inputs / outputs E1-E8 and A1-A8, low active, free programmable.
  • Page 190 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 8 inputs / outputs E1-E8 and A1-A8, low active, free programmable. Connector XL3 is in parallel to XL2 (same inputs/outputs) 0(24V) 0V Power supply for inputs / outputs +24V +24V Power supply for inputs / outputs...

  • Page 191: Appendix 1.12 Module Lcd-057

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Example: Input used as car call, output used as level indicator Technical specifications: Temperature range: 0°C to +60°C Max. power consumption by 24V: ca. 120mA @ 25°C (all inputs and outputs off) Current consumption in Standby (Display off): ca.
  • Page 192 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0...
  • Page 193 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Position Function +24V +24V Power supply input 0(24V) 0V Power supply input CAN+ CAN-Bus – High signal CAN- CAN-Bus – Low signal 0(24V) 0V Power supply for inputs / outputs 8 inputs / outputs E1-E8 and A1-A8, low active, free programmable.
  • Page 194 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 Flat cable connection to FVE Version 1.1 (Connector XF4) or to connect to car call boards with flat cable connection (Fa. KLST) Alarm call car operation panel COP EAF10 7 connected inputs / outputs of FVE (E10-E16 and A10-A16...
  • Page 195 INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 integrated emergency light function (emergency light picture free configurable) integrated alarm relay (1 changeover contact) 2 inputs (lowside switching) to connect to emergency telephone for displaying the information "Please wait" and "Please speak" (pictures free configurable)

  • Page 196: Appendix 1.13 Handheld Terminal

    INTEC GmbH Lift controller MLC 8000 22/12/2016 Operating manual V2.0 LCD resolution 640 * 480 Pixel, 24 Bit colour depth RGB Pixel size 0,0588*0,1764mm Backlight Appendix 1.13 Handheld terminal Description Function +24V +24V Power supply input 0V Power supply input 0(24V) CAN-Bus –...

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