Dismantling; Inspection; Assembling - BT REFLEX RR B Service Manual

14- 6
Travel brake system – 3100.1
Electromechanical disc brake, drive motor
T-code
403-414, 669-671, 716-718
Date
2005-06-01

14.3.2 Dismantling

• Dismantle the brake in the reverse order.
• Place the brake on a clean and dry workbench with the magnet
housing (1) facing upward.
• Unscrew the 3 adjuster screws (8) gradually to reduce the spring
tension equally.
• The brake unit can now be dismantled fully for inspection of the com-
ponent parts.

14.3.3 Inspection

Investigate the parts regarding damage and/or wear.
• Check the brake disc (4) and the wear surfaces on the pressure
plates (2) and (5) extra carefully.
• Check the springs (7) and the spacers (6) with regard to damage.
NOTE!
Bear in mind the spacer nut is made of brass.
• Check for signs of damage to the splines on the hub (3) and friction
disc (4).
• Check for signs of swelling/deformation or damage to the magnet (1)
and pressure plate (2).

14.3.4 Assembling

• Clean the parts carefully.
• Assemble the brake in the reverse order to dismantling.
• Bear in mind the following:
- That the hole in the pressure plate (2) aligns with the correspond-
ing hole in the magnet housing.
- That the right number of springs have been fitted.
- That the play 0.25-0.40 mm is set correctly, some adjustment
may be necessary.
Service Manual REFLEX RR B/E, RR B/E CC
https://www.forkliftpdfmanuals.com/
Valid from serial number
713962-
Order number
218920-040
© BT Europe AB