BT 409 Manuals

Manuals and User Guides for BT 409. We have 1 BT 409 manual available for free PDF download: Service Manual

BT 409 Service Manual (514 pages)

Brand: BT | Category: Trucks | Size: 17 MB

Table of Contents
3
General Product Information - M2
27
Presentation of the Reach Trucks
27
Application Areas for the Reach Trucks
27
Prohibited Applications for the Reach Trucks
27
Truck Data
28
Truck Dimensions
29
Identification Plate, Truck
31
Capacity Plate
31
Modification Plate
32
Identification Plate, Mast
32
Main Components RR B/E 1-8
34
Main Components RR B/E 2-8 CC
35
Warning and Information Plates and Symbols RR B/E
37
Warning and Information Plates and Symbols RR B/E 2-8 CC
39
Technical Data - M4
41
General Tightening Torque
45
Galvanised, Non-Oiled Bolts
45
Untreated, Oiled Bolts
45
Introduction, Maintenance - P1
47
Safety Regulations During Maintenance Work
47
Cleaning and Washing
48
Cleaning the Exterior
49
Cleaning the Motor Compartment
49
Electrical Components
49
Safe Lifting
49
Opening Motor Compartment
50
Rr B 1-8
50
Cab Tilting
51
Rr E 2-8 CC
52
Preventive Maintenance - P2
55
Maintenance Schedule
55
Rr B/E 1-8
55
Rr B/E 2-8 CC
65
Oil and Grease Specification - P3
75
Tools - P4
77
Super Seal Connector
77
AMP Connector
78
AMP Microtimer
79
Diverse Tools
80
Cab Heating/Ventilation - 0630
87
General
87
Air Conditioning Unit
87
Ventilation
87
Main Heater
87
Auxiliary Heater
87
Temperature
87
Air Direction
88
Fuses
88
Air Filter
88
Emergency Exit (12)
89
Lighting
89
Driver Protection - 0840
91
General
91
Bearing Replacement
97
Dismantling
97
Assembling
98
D-Side
108
Installation Instructions for External Temperature Sensor
110
Mechanical Drive Gear Unit - 2550
113
General
113
Components/Data for the Drive Assembly/Transmission
113
Component Placement
114
Technical Data
116
Dismantling the Transmission
116
Replacing the Drive Motor/Drive Transmission
117
Dismantling the Drive Motor
117
Dismantling the Gear Wheel
117
Dismantling the Drive Transmission
118
Assembling the Transmission
118
Installing the Drive Motor
119
Assembling the Gear Wheel
119
Checking/Replacing the Oil
120
Checking/Refilling the Oil
120
Changing the Oil
120
Repairs
121
Replacing the Drive Shaft Sealing Ring
121
Dismantling
121
Assembling
122
Leakage from the Upper Cover
123
Leakage from the Lower Cover
123
Replacing Wheel Bolts
124
Travel Brake System - 3100.1
125
Without Support Arm Brakes
125
General
125
Operating Description
125
Releasing the Accelerator
126
Travel Direction Selector
126
Pressing down the Brake Pedal
127
Parking Brake
128
Emergency Brake
128
Electromechanical Disc Brake, Drive Motor
129
Assembling
129
Dismantling
130
Inspection
130
Assembling
130
Maintenance
131
Adjusting the Play
131
Wear
131
Check the Braking Force
132
Travel Brake System - 3100.2
133
With Support Arm Brake
133
General
133
Operating Description
133
Releasing the Accelerator
134
Travel Direction Selector
134
Pressing down the Brake Pedal
135
Parking Brake
136
Emergency Braking
136
Electromechanical Disc Brake, Drive Motor
137
Assembling
137
Dismantling
138
Inspection
138
Assembling
138
Maintenance
139
Adjusting the Play
139
Wear
139
Check the Braking Force
140
Multiple Disc Brake, Support Arm
141
Assembling
141
Dismantling
142
Inspection
143
Assembling
143
Maintenance
143
Adjusting the Play
144
Drive Wheel - 3530
145
General
145
Dismantling the Drive Wheel
145
Assembling the Drive Wheel
145
Fork/Support Arm Wheel - 3550.1
148
Dismantling the Wheel
148
Assembling the Wheel
149
Dismantling/Assembling the Wheel Bearings
151
MM Wheel and 300 MM Wheel Without
151
Dismantling the Bearing
151
Assembling Bearings
151
MM Wheel with Brake and 350 MM Wheel
152
Dismantling the Bearing
152
Assembling Bearings
152
Fork/Support Arm Wheel - 3550.2
153
General
153
Dismantling the Wheel
153
Assembling the Drive Wheel
154
Dismantling the Wheel Bearing
154
Assembling the Wheel Bearing
154
Mechanical Steering System - 4100
155
General
155
Replacing the Steering Generator
155
Dismantling
155
Assembling
155
Steering Angle Sensor - 4350
157
General
157
Procedure
157
Adjustment of the Steering Angle Sensor
158
Electrical System - 5000
159
General
159
Electrical Panel
159
Symbol List and Wiring Diagrams
160
List of Symbols
160
Wiring Diagram (1/16)
163
Wiring Diagram (2/16)
164
Wiring Diagram (3/16)
165
Wiring Diagram (4/16)
166
Wiring Diagram (5/16)
167
Wiring Diagram (6/16)
168
Wiring Diagram (7/16)
169
Wiring Diagram (8/16)
170
Wiring Diagram (9/16)
171
Wiring Diagram (10/16)
172
Wiring Diagram (11/16)
173
Wiring Diagram (12/16)
174
Wiring Diagram (13/16)
175
Wiring Diagram (14/16)
176
Wiring Diagram (15/16)
177
Wiring Diagram (16/16)
178
Component List
179

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