BT Ergomover 620 AC-TT Operator's Manual

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Operator's Manual

Ergomover 620 AC-TT

Valid from serial number: 3000AI-

Order number: 212908-040

Issued: 2003-04-16 ITS

BT Products AB

S-595 81 MJÖLBY SWEDEN

WARNING!

Do not use the truck before

first reading through the

OPERATOR'S MANUAL.

NOTE!

Keep for future reference.

Valid only for serial number:

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Summary of Contents for BT Ergomover 620 AC-TT

Page 1 Do not use the truck before first reading through the OPERATOR’S MANUAL. NOTE! Keep for future reference. Operator’s Manual Ergomover 620 AC-TT Valid from serial number: 3000AI- Order number: 212908-040 Issued: 2003-04-16 ITS Valid only for serial number: BT Products AB S-595 81 MJÖLBY SWEDEN...
Page 2 Always follow the warnings given in this Operator’s Manual and on the truck to avoid accidents and incidents from occurring. BT Products AB © BT Industries AB 212908-040...
Page 3: Table Of Contents
Transporting and storing the truck ..........24 Lifting the truck ................24 Storing the truck ................24 Starting after a period of disuse ............24 Recycling/discarding ................ 25 Discarding the battery ..............25 Scrapping the truck ................. 25 © BT Industries AB 212908-040...
Page 4: Safety Regulations
When the directive for safety shoes is given, safety shoes must always be worn to avoid personal injury. PROTECTIVE GLASSES When the directive for protective glasses is given, protective glasses must always be worn to avoid personal injury. © BT Industries AB 212908-040...
Page 5: General Safety Regulations
The truck may not be used if it has been repaired, modified or adjusted unless it has been checked and approved by personnel authorised by BT. Operating the truck The truck is designed and produced to be your tool when trans- porting, collecting and leaving loads.
Page 6: Warning And Information Plates And Symbols
Manufacturer: Helge Nyberg AB Industrigatan 2 SE-523 90 Ulricehamn, Sweden BT ERGOMOVER 600 AC-TT Year of manufacture: 2003 (See “Operator’s Manual”) 1. Identification plate 2. Signal/Horn 3. Travel direction selector © BT Industries AB 212908-040...
Page 7: Presentation Of The Truck
Truck type 620 AC-TT Rated capacity, kg Travel speed, km/h Gradient with rated load, % Weight incl. batteries, 50Ah C5, kg Continuous noise level, dB A Full body vibration value, m/s © BT Industries AB 212908-040...
Page 8: Truck Dimensions
Text Unit Helge Nyberg AB Industrigatan 2 SE-523 90 Ulricehamn, Sweden MODEL BT ERGOMOVER 600 AC-TT SERIAL NO Year of manufacture: 2003 RATED CAPACITY MAXIMUM SPEED km/h BATTERY TYPE (See “Operator’s Manual”) WEIGHT WITH BATTERIES © BT Industries AB 212908-040...
Page 9: Main Components
Main components Main components Model 620 AC-TT 1. Control panel with steering wheel and control lever 2. Powerpack with removable front panel 3. Battery cassette 4. Lifting points 5. Safety switch (contact mat) 6. Tow bar © BT Industries AB 212908-040...
Page 10: Controls And Instruments
Controls and instruments Controls and instruments Control panel 1. Steering wheel 2. Master key 3. Horn button 4. Handrail 5. Control lever 6. Combi instrument 7. Key switch 8. Master switch © BT Industries AB 212908-040...
Page 11 10%. Key switch (7) • First switch on the master switch, then start the truck using the key. Please note that the key switch only disconnects operating cur- rent and not the battery power supply. © BT Industries AB 212908-040...
Page 12: Troubleshooting
The electronics are a reliable part of the truck, but they are also sensitive and demand special knowledge for adjust- ments or repairs. If the electronics are suspected of being faulty, get in touch with our Service Department for informa- tion of how to proceed. © BT Industries AB 212908-040...
Page 13: Driving
If the pedal/contact mat is released, the parking brake operates automatically. Continuing to move the control lever backwards from the neutral position causes the truck to reverse. Moving the control lever forwards again operates the brake during revers- ing. © BT Industries AB 212908-040...
Page 14: Starting The Truck
The parking brake is delayed briefly before it is applied, in order to avoid a jerky stop. The delay is preset at the factory and must not be altered, since it may be dangerous if the delay time is too long. © BT Industries AB 212908-040...
Page 15: Emergency Brake
If the master key is switched to 0 while the truck is travelling at high speed, the truck will jerk violently. This way of applying the brake should be used only in emer- gency situations. © BT Industries AB 212908-040...
Page 16: Battery
It is important to use a charger recommended by us for the bat- teries that are being used. Before charging, the keys must always be removed from the key switch and from the master switch. © BT Industries AB 212908-040...
Page 17: Cleaning
• Slacken off the battery cable clips. Note how the battery cables are connected. • Disconnect both cable clips from one battery at a time (raise the plastic cover and lift off the clip). © BT Industries AB 212908-040...
Page 18 1. Place the U profile on the floor. 2. Align the charging table with the U profile. 3. Drive the truck to the charging table 4. Align the STOP sticker with the yellow marking on the truck and attach it. © BT Industries AB 212908-040...
Page 19 • Move the battery charger to the other side of the charging table. Remove the yellow sticker on the truck and attach the extra sticker on the other side of the truck. (The extra yellow sticker is included in the delivery of the truck.) © BT Industries AB 212908-040...
Page 21 Battery Changing battery cassette The BT Ergomover 620-TT is designed for intensively and multi- shift operation. Therefore truck is equipped with an easy remov- able battery cassette. An extra battery cassette is included for quick battery changing. The changing of th battery cassette is done at a charging table.
Page 22: Maintenance
• Check the electric cables to the motor and parking brake to one side of the drive wheel to make sure that the insulation has not been damaged and that the cables are firmly secured. © BT Industries AB 212908-040...
Page 23: Cleaning And Washing
• Remove rubbish, etc. from the wheels daily. If there are strands or thin fibres on the floor, make sure that these do not become lodged in the wheel hubs. This is partic- ularly important on the castor wheels. © BT Industries AB 212908-040...
Page 24 . Any other maintenance, service and repair work may be done only by an authorized service technician. Only a person who has been approved by BT is regarded as an authorized service technician. This work must be done in accordance with our service instructions.
Page 25: Transporting And Storing The Truck
Starting after a period of disuse If the truck has been out of service for more than three months, the operator should go through the various maintenance points before test-driving the truck. © BT Industries AB 212908-040...
Page 26: Recycling/Discarding
Spent batteries shall be returned /sent to the manufacturer of the battery or its representatives (see the sign on the battery) for dis- posal/recycling. You can also return batteries to your local BT- representative who will then take care of returning the battery to the manufacturer.
Page 27 Aluminium, steel and rubber Chair cushion Synthetic, polyurethan, wood and metal Bushings Polyamide Painting Epoxy lacquer Finishing Chromium and zinc Wheels Polyamide and rubber Electrical system Cables Copper cores with PVC sheaths Motors Steel and copper © BT Industries AB 212908-040...

BT Ergomover 620 AC-TT Operator's Manual

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