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Countershaft Assembly
Index
NOTE: The 3rd, 4th and 5th gears are installed with a press.
Prior to reassembling, clean all the parts in solvent, dry them, and apply lubricant to any contact surfaces.
The 3rd, 4th and 5th gears should be installed without lubrication using a press.
Table of Contents
SYNCHRO SPRING
SYNCHRO RING
Inspection,
page
13-35
1ST GEAR
54.5 x 60.5 x 33 mm
NEEDLE BEARING
Inspect for wear and operation
THRUST WASHER
Selection, page
13-30
REVERSE GEAR
COUNTERSHAFT
Inspection, page
13-32
LOCKNUT Replace.
155
0
155 N-m
15.5
0
15.5
kg-m,
112
0
112 Ib-ft
SPRING WASHER
BALL BEARING
NEEDLE BEARING
5TH GEAR
4TH GEAR
3RD GEAR
2ND GEAR
INNER SYNCHRO RING
SYNCHRO CONE
OUTER SYNCHRO RING
Inspection, page
13-35
SYNCHRO SPRING
52 x 57 x 33 mm
NEEDLE BEARING
Inspect for wear and operation.
SPACER COLLAR
Selection, page
13-30
1ST/2ND SYNCHRO SLEEVE
Inspection, page
13-36
1ST/2ND SYNCHRO HUB
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