Manitowoc Grove GMK 4100L-1 Crane Manuals

Manuals and User Guides for Manitowoc Grove GMK 4100L-1 Crane. We have 2 Manitowoc Grove GMK 4100L-1 Crane manuals available for free PDF download: Operating Manual, Maintenance Manual

Manitowoc Grove GMK 4100L-1 Operating Manual (1016 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 40 MB

Table of Contents
37
Overview

67
Accidents

67
Branch Offices

69
- Manitowoc Crane Care
  69
- Dealer List
  69
Warranty Specifications

69
Terms Used

70
Technical Data

73
Documentation Supplied

87
- Questions on Documentation
  88
Notes on the Operating Manual

89
Conversion Table for US Measuring Units

97
Training - Information

99
Identification

100
EC Declaration of Conformity

102
- Basic Safety Instructions
  103
- Intended Use
  103
- Improper Use
  104
- Organisational Measures
  105
- Personnel Qualifications
  107
- Safety Instructions for Driving the Truck Crane
  108
- Safety Instructions for Crane Operation
  109
- Instructions on Transporting Persons
  112
- Operating Elements for Driving
  115
- Overview of the Operating Elements
  115
- On the Outside of the Truck Crane
  116
- Driver's Cab
  120
- 15 Steering Column/Steering Wheel
  121
- Instrument Panel
  121
- Transmission Operating Elements
  124
- On-Board Computer
  127
- Tachograph
  130
- Heating and Air-Conditioning System
  131
- CCS Control Unit
  135
- CCS - Menu-Dependent Displays
  136
- CCS - Start Menu
  137
- CCS - Overview Menu Groups
  138
- Carrier Menu Group
  140
- Settings Menu Group
  143
- Menu Group Information
  146
- Various Controls Menu Group
  150
- Emergency Operations Menu Group
  151
- Outrigger Control Units
  152
- Short Description of the Operating Elements
  153
- Definition of Information Relating to Directions of Movement
  154
- General Rules for Buttons and Symbols on the Display
  155
- Motor
  156
- Adblue System
  158
- Battery Master Switch
  159
- Electrical System
  160
- Crane Control CCS
  161
- Transmission
  163
- Reverse Camera
  166
- Birdview System 270
  167
- Transfer Case
  169
- Final Drive
  170
- Brakes
  172
- Steering/Separate Steering
  174
- Suspension
  178
- Lighting/Windscreen Wipers/Horn
  179
- Level Adjustment System
  182
- Tachograph/Speedometer
  184
- Diagnostics
  185
- Push-Up Roof
  185
- On-Board Computer
  186
- Starting the Engine for Driving / Switching It off
  195
- Starting the Engine from the Driver's Cab
  195
- CHECKLIST: Starting the Engine
  195
- CHECKLIST: at Low Temperatures
  198
- Filling up
  199
- Checks before Starting the Engine
  202
- Switch the Ignition on
  203
- Lamp Test/Equalisation of the Switching States
  204
- Display - Setting the Brightness
  205
- Starting the Engine
  207
- Checks after Starting the Engine
  209
- Setting the Idling Speed
  211
- Switch off the Engine
  212
- At the Ignition Lock and with the Outrigger Control Units
  212
- Using the Emergency Stop Switches
  213
- Air Intake Inhibitor
  214
- Driving
  215
- Before Driving
  215
- CHECKLIST: Checks before On-Road Driving
  215
- Check the Condition of the Truck Crane
  221
- Adjusting the Seat and the Steering Column
  227
- Switching the Suspension On/Off
  230
- Setting the Tachograph
  232
- Setting the Time
  237
- Displaying and Resetting Operating Hours
  238
- Operating the Transmission
  239
- Switching on
  239
- Switching the Transmission to the Neutral Position
  240
- Selecting the Direction of Travel and Starting Gear
  241
- Changing the Operating Mode
  243
- Starting
  244
- Driving and Changing Gears
  245
- Changing the Driving Direction
  247
- Stopping
  247
- On the Roller Type Dynamometer
  248
- Preheating Transmission
  248
- Driving the Truck Crane and Switching It off
  249
- Checks Whilst Driving
  249
- Cruise Control
  252
- Temposet
  254
- Driving Downhill
  255
- Driving Uphill
  258
- Overriding Torque Reduction
  259
- Switching the Truck Crane off
  260
- Fold-Up Berth
  262
- Off-Road Driving
  263
- Transfer Case - Switching the Off-Road Gear On/Off
  264
- Longitudinal and Transverse Differential Locks
  265
- Operating the Level Adjustment System
  267
- Freeing Truck Crane Stuck in Terrain
  271
- Separate Steering
  273
- Switching to Separate Steering
  274
- Switching to Normal Steering Mode
  277
- Switching Units of Measure
  278
- Heating and Air-Conditioning System
  279
- Standard Heating System
  279
- Air-Conditioning System
  282
- Auxiliary Water Heating System
  284
- Auxiliary Air Heater
  290
- Radio
  294
- Towing a Trailer
  295
- Driving Modes
  301
6.1 Driving Modes

302
- How to Use the Tables
  302
- Maximum Permitted Speeds with an Axle Load of over 12 T (26,500 Lbs)
  307
- Weighing the Truck Crane
  309
- Rigging Work for Driving with a Dolly
  313
- Switching on the Slewing Gear Freewheel
  314
- Switching on the Boom Floating Position
  315
- Switching on Boom Pre-Tensioning
  316
- Rigging the Auxiliary Hoist
  317
- Slinging the Auxiliary Hoist
  317
- CHECKLIST: Installing the Auxiliary Hoist
  318
- CHECKLIST: Removing the Auxiliary Hoist
  319
- Making/Breaking the Connection between the Auxiliary Hoist and the Turntable
  320
- Establishing/Disconnecting the Hydraulic Connections
  321
- Disconnecting/Establishing the Electrical Connection
  322
- Making/Breaking the Connection to the Central Lubrication
  323
- Transporting the Auxiliary Hoist
  324
- Check that the Auxiliary Hoist Is Functioning Properly
  325
- Rigging Aid for the Hoist Rope
  326
- Installing/Removing the Outrigger Beams
  329
- CHECKLIST: Removing the Outrigger Beams
  330
- CHECKLIST: Installing the Outrigger Beams
  332
- Centre of Gravity Data
  334
- Preparations - for Removal
  334
- Preparations - on the Truck Crane
  335
- Removing/Attaching Outrigger Pads
  336
- Disconnecting/Establishing Hydraulic Connection
  338
- Disconnecting/Establishing the Electrical Connection
  339
- Unscrewing/Screwing in the Spacers
  340
- Disconnecting/Establishing the Connections to the Supporting Box
  342
- Pulling Out/Inserting the Outrigger Beam
  342
- Transporting the Outrigger Beams
  346
- Note on Error Messages with Removed Outrigger Beams
  347
- Transport
  349
- Transport with Transport Vehicle
  349
- CHECKLIST: Checks before Transport
  350
- Drive the Truck Crane on to the Transport Vehicle
  352
- Transport by Ship
  354
- Malfunctions in Driving Mode
  355
- Emergency Stop Switch
  355
- Procedure During Malfunctions
  356
- What to Do When a Malfunction Occurs in Road Traffic
  356
- Procedure During Engine Malfunctions
  357
- Procedure During Transmission Malfunctions
  358
- Warning and Error Messages
  359
- Warning or Malfunction Messages on the Instrument Panel
  359
- Warning and Malfunction Messages on the On-Board Computer Display
  363
- Warning Messages on the CCS Display
  367
- Engine/Transmission Error Messages
  371
- Troubleshooting
  373
- Malfunctions on the Engine
  373
- Faults on the Adblue System
  375
- Differential Lock Malfunctions
  376
- Transfer Case Malfunctions
  376
- Malfunctions in the Transmission
  377
- Malfunctions of the Steering
  378
- Malfunctions of the Service Brake
  379
- Malfunctions of the Level Adjustment System
  380
- Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
  380
- Emergency Operation and Breakdown Assistance
  381
- Starting the Truck Crane Externally
  381
- Battery Charger
  382
- Towing the Truck Crane
  383
- Wheel Change
  387
- Inflating the Tyres Yourself
  391
- Emergency Operation, Steering 3Rd Axle Line
  393
- Tilting/Lowering the Driver's Cab
  397
- Prerequisites and Information on Tilting
  397
- Tilting and Lowering the Driver's Cab
  398
- Fuses on the Carrier
  403
- Fuses in the Driver's Cab
  404
- Fuses in the Battery Box
  410
- Operating Elements for Crane Operation
  411
- Overview of the Operating Elements
  411
- Exterior of the Truck Crane
  412
- Crane Cab
  416
- Control Panels
  422
- Control Lever Assignment
  424
- CCS Control Unit
  426
- Menu-Independent Displays
  428
- CCS - Start Menu
  429
- CCS - Overview Menu Groups
  432
- Superstructure Menu Group
  436
- Menu Group Outrigger/Driving
  439
- Rcl/Telescoping Menu Group
  447
- Active Working Range Limiter Menu Group
  457
- Information Menu Group 1
  462
- Heating/Engine/Additional Equipment Menu Group
  464
- Telescoping Emergency Program Menu Group
  469
- Settings Menu Group
  474
- Information Menu Group 2
  480
- Various Controls
  485
- RCL Control Unit
  486
- Menu-Independent Displays
  487
- RCL - Menus
  488
- Hand-Held Control
  493
- Outriggers Control Units
  495
- Short Description of the Operating Elements
  499
- Definition of Information Relating to Directions of Movement
  499
- General Rules for Buttons and Symbols on the Display
  500
- Engine
  501
- Adblue System
  502
- Seat Contact Switch and Dead Man's Switch
  504
- Crane Control CCS
  505
- Outrigger - Crane Cab
  510
- Outrigger Control Units
  513
- Raise Axle
  516
- Inclination Indicators
  518
- Outrigger Pressure Displays
  519
- Anemometer Displays
  519
- Counterweight Menu
  520
- Main Hoist
  524
- Auxiliary Hoist
  526
- Slewing Gear
  528
- Derricking Gear
  530
- Telescoping Mechanism
  532
- Hydraulic System
  538
- Superstructure Lock/House Lock Menu
  539
- Remote Control
  542
- Rated Capacity Limiter (RCL)
  543
- Electrical System
  555
- Lighting, Windscreen Wiper/Washing System
  556
- Hand-Held Control
  560
- Windows and Doors
  564
- Diagnostics
  566
- Other
  566
- Short Description of the Operating Elements - Driving from the Crane Cab
  567
- Driving Mode Menu
  567
- Transmission
  568
- Final Drive
  569
- Brakes
  571
- Steering
  573
- Starting/Switching off the Engine - for Crane Operation
  577
- When Starting the Engine for the First Time in the Day
  577
- Starting the Engine - from the Crane Cab
  579
- Check the Fuel Level and Adblue Level
  579
- Checks before Starting the Engine
  580
- Switch the Ignition on
  581
- Comparison of Switching States
  582
- Display - Setting the Brightness
  582
- Starting the Engine
  583
- Checks after Starting the Engine
  584
- Setting the Idling Speed
  585
- Starting the Engine - with the Hand-Held Control
  586
- Switch off the Engine
  587
- At the Ignition Lock and with Hand-Held Control
  587
- With the Idling Button
  587
- Using the Emergency Stop Switches
  588
- Crane Operation
  589
- Before Operating the Crane
  589
- CHECKLIST: Checks before Operating the Crane
  589
- Check the Condition of the Truck Crane
  593
- Adjusting the Crane Cab Seat and Front Control Panel
  596
- Checking the Safety Equipment
  598
- Earthing the Load
  601
- Preheating Hydraulic Oil
  602
- Locking/Unlocking the Superstructure
  603
- Switching the Houselock On/Off
  605
- Standard Slewing Range Type
  609
- Permissible Slewing Ranges and Working Positions
  609
- Maxbase Slewing Range Type
  611
- Specifications in the Lifting Capacity Tables
  612
- Lifting Capacities and Slewing Ranges for Outrigger Spans Without Separate Lifting Capacity Tables
  616
- Operation of the Rated Capacity Limiter
  617
- Switch on the RCL
  618
- Enter Rigging Mode
  620
- Pre-Selecting Telescoping
  628
- Confirm the Rigging Mode and Lifting Capacity Table
  629
- Checks before Operating the Crane
  633
- Display During the Crane Operation
  637
- RCL Early Warning
  645
- RCL Shutdown
  645
- Displaying the Lifting Capacity Tables
  647
- RCL Override - Version B
  655
- Datalogger
  656
- Crane Operation with Main Boom
  661
- Checks During Crane Operation
  661
- Main Hoist
  663
- Auxiliary Hoist
  667
- Lifting Limit Switch and Lowering Limit Switch
  670
- Derricking Gear
  673
- Telescoping Mechanism
  677
- High-Speed Mode
  701
- Slewing Gear
  703
- Switching the Reduction of Slewing Speed on and off
  709
- Possible Movement Combinations
  710
- Settings and Displays for Crane Operation
  711
- Inclining the Crane Cab
  711
- Setting the Idling Speed
  712
- Adjusting the Wiper Stroke Interval of the Windscreen Wiper
  712
- Limiting the Power Unit Speeds
  713
- Economy Mode
  714
- Switching Units of Measure
  716
- Setting the Characteristic Curves for the Control Levers
  717
- Using the Slewable Spotlights
  718
- Overriding Torque Reduction
  720
- Displaying the Operating Hours
  721
- Working Range Limiter
  723
- Viewing Current Settings
  724
- Opening the Working Range Limiter Menu
  725
- Entering Limit Values
  728
- Entering Limit Values Manually
  732
- Switching Monitoring Functions On/Off
  734
- Shutdown by Working Range Limiter
  735
- Work Break
  737
- In Case of Short Work Breaks
  737
- In Case of Work Breaks of more than 8 Hours
  738
- Heating and Air-Conditioning System
  739
- Standard Heating System
  739
- Air-Conditioning System
  741
- Auxiliary Heater
  743
- Cranestar System
  746
- Overview
  746
- Position of the Components
  746
- Rigging Work
  747
- Rigging Work Checklists for Crane Operation with the Main Boom
  747
- CHECKLIST: Rigging
  747
- CHECKLIST: Unrigging
  753
- Choice of a Suitable Positioning Site
  757
- Determining the Required Load-Bearing Area
  757
- Safe Distance from Slopes and Pits
  760
- Earthing the Truck Crane
  761
- Safe Distance from Overhead Power Lines
  762
- Rigging Work after Driving with a Dolly
  765
- Switching off the Boom Floating Position
  765
- Switching off the Slewing Gear Freewheel
  766
- Switching off Boom Pre-Tensioning
  767
- Connecting/Disconnecting the Hand-Held Control
  769
- Starting the Engine for Rigging
  773
- Slewing Range - Only with the Standard Slewing Range Type
  775
- Representation in the Lifting Capacity Tables
  775
- Enabled Outrigger Spans
  776
- Outriggers - Overview - Maxbase Slewing Range Type
  777
- Definitions
  777
- Representation in the Lifting Capacity Tables
  779
- Enabled Outrigger Spans
  780
- Outrigger Operation
  785
- CHECKLIST: Extending the Outriggers
  785
- CHECKLIST: Retracting the Outriggers
  787
- Preparing the Truck Crane
  788
- Setting the Outrigger Spans
  790
- Extending/Retracting Outrigger Beams
  793
- Moving the Outrigger Pads into Operating/Driving Position
  797
- Enlarging the Load-Bearing Area
  799
- Extending/Retracting Supporting Cylinders
  800
- Levelling the Truck Crane on Outriggers Horizontally
  804
- Levelling the Free-Standing Truck Crane
  808
- Operating the Axle Raising System
  810
- Outrigger Pressure Display
  812
- Rigging/Unrigging the Counterweight
  815
- Information on Rigging
  815
- Counterweight Sections
  817
- Identification
  819
- Slinging Points on the Counterweight Sections
  820
- CHECKLIST: Rigging the Counterweight
  822
- CHECKLIST: Unrigging the Counterweight
  824
- Assembling Counterweight Combination
  826
- Counterweight Hoist Unit
  831
- Setting down Counterweight for Driving
  838
- Unlocking/Locking the Rear Counterweight Platform
  841
- Slewing with Rigged Counterweight
  843
- Rigging Work on the Main Boom
  845
- Hook Block on the Bumper
  845
- Hook Block on a Separate Vehicle
  847
- Hook Block, Separable
  850
- Hook Block with Ballast Plates
  852
- Reeving and Unreeving the Hoist Rope
  854
- Possible Reevings on the Main Boom
  860
- Installing/Removing the Lifting Limit Switch
  866
- Locking/Unlocking the Lifting Limit Switch
  871
- Anemometer and Air Traffic Control Light
  872
- Other Rigging Work
  875
- Railings on the Turntable
  875
- Folding the Mirrors in and Out, and Adjusting Them
  876
- Slinging Points for Personal Protective Equipment
  877
- Cameras for Crane Operation
  878
- Step at the Crane Cab
  883
- Driving with a Rigged Truck Crane
  885
- Route
  885
- Permissible Rigging Modes and Axle Loads
  886
- To Drive Without a Load
  889
- To Drive with a Load
  889
- Axle Loads
  890
- Before Driving the Rigged Truck Crane
  891
- Check the Tyre Pressures and Wind Speed
  891
- Secure the Superstructure against Slewing
  891
- Putting the Truck Crane on the Wheels - with Raise Axle Function
  892
- Putting the Truck Crane on the Wheels - with the Outriggers
  894
- Driving from the Driver's Cab
  897
- Preparing to Drive
  897
- Whilst Driving
  898
- After Driving
  899
- Driving from the Crane Cab
  901
- Preparing to Drive
  902
- Opening/Closing the Driving Menu
  902
- Steering
  905
- Operating the Transmission
  911
- Whilst Driving
  912
- Possible Connections
  913
- After Driving
  915
- Malfunctions During Crane Operation
  917
- Emergency Stop Switch
  917
- What to Do When Malfunctions Occur During Crane Operation
  918
- Warning and Error Messages
  919
- Warning Messages on the CCS Display
  919
- Error Messages on the CCS Display
  923
- Warning Messages on the RCL Display
  925
- Troubleshooting
  929
- Malfunctions on the Engine
  929
- Malfunctions on the Main Hoist/Auxiliary Hoist
  929
- Malfunctions in the Hoist Cameras
  931
- Malfunctions in the Main Boom Camera
  931
- Malfunctions on the Derricking Gear
  932
- Malfunctions in the Telescoping Mechanism
  933
- Malfunctions on the Slewing Gear
  934
- Malfunctions on the Counterweight Hoist Unit
  936
- Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
  936
- Malfunctions When Inclining the Crane Cab
  936
- Malfunctions When Operating with the Hand-Held Control
  937
- Malfunctions When Inclining the Crane Cab
  937
- Malfunctions When Raising the Axles
  937
- Malfunctions of the Outriggers
  938
- Malfunctions on the Turntable Lock
  938
- Malfunctions on the CCS/RCL Control Units
  939
- Malfunctions When Driving from the Crane Cab
  939
- Malfunctions on the Cranestar System
  940
- Emergency Operations and Programs
  943
- Mechanical Emergency Activation for Retracting
  944
- Telescoping Emergency Program
  947
- Entering the Current Telescoping
  959
- Emergency Operation with the Hand-Held Control
  961
- Notes on Slewing in Emergency Operation
  964
- Hydraulic Emergency Operation with the Hand Pump
  967
- Switching over the Crane's Hydraulic System
  967
- Establishing the Hydraulic Circuits Required
  968
- Performing Emergency Activation
  971
- After Emergency Activation
  971
14.7 Hydraulic Emergency Operation as Per BGR 159

973

Manitowoc Grove GMK 4100L-1 Maintenance Manual (356 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 29 MB

Table of Contents

19
2 2 Safety and Environmental Protection

29
- Safety and Environmental Protection
  31
- Safety Rules
  31
  - Securing against Unauthorised Use
    33
- Handling Substances Which Are Harmful to the Environment
  34
- Disposal of the Truck Crane
  36
- Cleaning
  39
- Run-In Regulations
  45
- Maintenance Overview
  49
6 6 Lubricants and Consumables

77
- Lubricants
  
  79
  - Lubricants List
    80
  - Lubricant Applications List
    81
- Lubricants and Consumables
  
  79
- Consumables
  
  83
  - Fuel
    83
  - Engine Coolant Admixtures
    83
  - Exhaust Gas Emission Control
    84
  - Windscreen Washing System Admixtures
    84
  - Fuel for Crane Cab Heating System
    84
- Refrigerant
  
  83
7 7 Maintenance Work on the Carrier

85
- General Instructions
  
  89
- Symbols for Maintenance Work
  
  99
  - Checking the Oil Level
    101
- Engine
  
  101
  - Topping up the Oil
    103
  - Checking the Air Filter
    104
  - Checking the Coolant Level
    105
  - General Inspection
    106
  - Have the Radiator Checked/Cleaned
    106
  - Checking the V-Belt Tension
    111
  - Changing the Oil and Oil Filter
    113
- Fuel System
  
  115
  - Draining off Water from Fuel Filter 1
    116
  - Replacing Fuel Filter 1
    117
  - Replacing Fuel Filter 2
    119
- Exhaust System with Exhaust Emission Control
  
  121
- Transmission
  
  127
  - General Inspection
    128
  - Checking the Oil Level
    129
  - Changing the Oil
    130
  - Checking the Oil Level
    133
  - General Inspection
    133
- Transfer Case
  
  133
  - Changing the Oil
    134
- Angle Gear
  
  137
  - Checking the Oil Level
    138
  - General Inspection
    138
  - Changing the Oil and the Oil Filter
    140
  - Axle Centre Drives - Checking the Oil Level
    143
- Axle Lines
  
  143
- Wheels
  
  155
  - Checking the Tyre Pressure
    156
  - Checking that the Wheel Nuts Are Tight
    157
  - Changing the Wheels
    158
  - Checking the Wear Display
    163
- Vehicle Brake
  
  163
  - Checking Disc Brakes
    164
- Suspension
  
  171
- Steering
  
  177
  - Checking the Angle Sensors
    178
  - Checking for Leaks
    179
- Compressed Air System
  
  181
- Hydraulic System
  
  185
  - Checking for Leaks
    186
  - Checking the Hydraulic Hoses
    186
  - Cleaning the Magnetic Rods
    187
  - Changing the Ventilation Filter
    189
  - Taking Oil Samples
    190
  - Changing the Hydraulic Oil
    195
  - Changing the Hydraulic Oil Filter
    199
- Central Lubrication System
  
  203
- Electrical System
  
  207
- Air-Conditioning System
  
  215
  - Checking Hoses
    215
  - Checking the Air-Conditioning System
    215
  - Checking the Entire Air-Conditioning System
    216
  - Cleaning the Condenser Fins
    216
  - Changing the Pollen Filter
    218
  - Lubricating the Towbar Coupling
    219
- Towbar Coupling
  
  219
- Other Maintenance Work
  
  227
8 8 Maintenance Work on the Superstructure

235
- Maintenance Work on the Superstructure
  
  237
  - Covers
    237
  - Overview of Maintenance Work on the Superstructure
    238
- General Instructions
  
  237
- Symbols for Maintenance Work
  
  243
  - Checking the Oil Level
    245
- Hoists
  
  245
  - Checking the Hoist Brake
    246
  - General Inspection
    246
  - Changing the Oil/Checking the Oil
    247
  - Having a General Inspection Carried out
    249
  - Having a Partial Inspection Carried out
    249
  - Checking the Oil Level
    251
- Slewing Gear
  
  251
  - Checking for Leaks
    252
  - Checking the Slewing Gear Brake
    252
  - Changing the Oil/Checking the Oil
    255
  - Checking the Screws
    257
- Slewing Bearing
  
  257
  - Lubricating the Gear Teeth
    261
  - General Inspection
    263
  - Measuring Tilting Play
    264
  - Lubricating the Locking of Turntable
    266
  - Checking the Oil Level
    267
- Hydraulic System
  
  267
  - Checking the Hydraulic Hoses
    268
  - Checking the Ventilation Filter
    268
  - Checking for Leaks
    269
  - Cleaning the Magnetic Rods
    270
  - Changing the Ventilation Filter
    272
  - Pressure Accumulator - Checking the Gas Pressure
    273
  - Taking Oil Samples
    273
  - Changing the Hydraulic Oil Filter
    275
  - Changing the Hydraulic Oil
    278
  - Greasing the Piston Rod of the Derricking Cylinder
    281
- Main Boom
  
  281
  - Lubricating the Telescopic Sections
    282
  - Checking the Locking System
    286
  - Lubricating the Sheaves
    286
  - Checking the Winding
    287
- Hoist Ropes
  
  287
  - Checking the Hoist Ropes
    288
  - Lubricating the Hoist Rope
    289
  - Assessing the Condition of the Hoist Rope
    290
  - Replacing the Hoist Rope
    296
  - Setting the Lowering Limit Switch
    299
- Cable Drums and Slewing Angle Sensor
  
  301
  - Maintenance of the Slip Ring Assemblies
    301
  - Lubricating the Slewing Angle Sensor
    303
- Central Lubrication System
  
  305
  - Checking the Level
    305
  - Checking the Sheaves
    307
- Hook Blocks
  
  307
  - Lubricating
    307
  - Checking the Lighting and Indicators
    309
- Electrical System
  
  309
  - Have the Battery on the Electronics Board Replaced
    310
- Air Conditioning System
  
  311
  - Checking the Air Conditioning System
    311
  - Cleaning the Condenser Fins
    311
  - Checking Hoses
    312
  - Checking the Entire Air Conditioning System
    312
  - Changing the Pollen Filter
    314
  - Checking the Windscreen Washing System
    315
- Other Maintenance Work
  
  315
  - Checking the Auxiliary Heater
    316
  - Lubricating the Crane Cab Door
    317
  - Lubricating the Step
    318
  - Lubricating the Connecting and Socket Pins
    319
  - Renewing the Corrosion Protection
    320
  - Having the Fire Extinguisher Checked
    322
    
    Longer out of Service Periods
    325
  - Torques
    329
  - Spare Parts Required for Maintenance
    333
    
    General Information
    333
    
    Lighting
    333
    
    Spare Parts for the Carrier
    337
    
    Spare Parts for the Superstructure
    340
- Appendix
  
  345

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Manitowoc Grove GMK 4100L-1 Crane Manuals

Manitowoc Grove GMK 4100L-1 Operating Manual (1016 pages)

Table of Contents

Overview

Accidents

Branch Offices

Warranty Specifications

Terms Used

Technical Data

Documentation Supplied

Notes on the Operating Manual

Conversion Table for US Measuring Units

Training - Information

Identification

EC Declaration of Conformity

6.1 Driving Modes

14.7 Hydraulic Emergency Operation as Per BGR 159

Manitowoc Grove GMK 4100L-1 Maintenance Manual (356 pages)

Table of Contents

Table of Contents

2 2 Safety and Environmental Protection

6 6 Lubricants and Consumables

Lubricants

Lubricants and Consumables

Consumables

Refrigerant

7 7 Maintenance Work on the Carrier

General Instructions

Symbols for Maintenance Work

Engine

Fuel System

Exhaust System with Exhaust Emission Control

Transmission

Transfer Case

Angle Gear

Axle Lines

Wheels

Vehicle Brake

Suspension

Steering

Compressed Air System

Hydraulic System

Central Lubrication System

Electrical System

Air-Conditioning System

Towbar Coupling

Other Maintenance Work

8 8 Maintenance Work on the Superstructure

Maintenance Work on the Superstructure

General Instructions

Symbols for Maintenance Work

Hoists

Slewing Gear

Slewing Bearing

Hydraulic System

Main Boom

Hoist Ropes

Cable Drums and Slewing Angle Sensor

Central Lubrication System

Hook Blocks

Electrical System

Air Conditioning System

Other Maintenance Work

Appendix

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