Manitowoc Grove GMK 5200-1 Manuals

Manitowoc Grove GMK 5200-1 Manuals

Manuals and User Guides for Manitowoc Grove GMK 5200-1. We have 1 Manitowoc Grove GMK 5200-1 manual available for free PDF download: Maintenance Manual

Manitowoc Grove GMK 5200-1 Maintenance Manual

Manitowoc Grove GMK 5200-1 Maintenance Manual (346 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 31.3 MB

Table of Contents

Table of Contents

3
2 2 Safety and Environmental Protection

13
- Safety and Environmental Protection
  15
- Safety Rules
  15
  - Securing against Unauthorised Use
    17
- Handling Substances Which Are Harmful to the Environment
  18
- Disposal of the Truck Crane
  20
- Cleaning
  23
- Run-In Regulations
  29
- Maintenance Overview
  33
6 6 Lubricants and Consumables

61
- Lubricants
  
  63
  - Lubricants List
    64
  - Lubricant Applications List
    65
- Lubricants and Consumables
  
  63
- Consumables
  
  67
  - Fuel
    67
  - Engine Coolant Admixtures
    67
  - After-Treatment of Exhaust Gases
    68
  - Windscreen Washing System Admixtures
    68
  - Fuel for Crane Cab Heating System
    68
- Refrigerant
  
  67
7 7 Maintenance Work on the Carrier

69
- General Instructions
  
  73
- Symbols for Maintenance Work
  
  81
  - Checking the Oil Level
    83
- Engine
  
  83
  - Topping up the Oil
    85
  - Installing the Drain Valve
    86
  - Checking the Air Filter
    87
  - Checking the Coolant Level
    88
  - General Inspection
    89
  - Have the Radiator Checked/Cleaned
    90
  - Check V-Belt Tension
    94
  - Changing the Oil and Oil Filter
    96
- Fuel System
  
  99
  - Draining off Water from Fuel Filter 1
    100
  - Replacing Fuel Filter 1
    101
  - Replacing Fuel Filter 2
    103
- Exhaust System with Exhaust Emission Control
  
  105
- Transmission
  
  111
  - General Inspection
    112
  - Checking the VIAB Oil Level
    113
  - Checking the Transmission Oil Level
    114
  - Changing the VIAB Oil
    115
  - Transmission Oil Change
    118
  - Checking the Oil Level
    121
  - General Inspection
    121
- Transfer Case
  
  121
  - Changing the Oil
    122
- Angle Gear
  
  125
  - Checking the Oil Level
    126
  - General Inspection
    126
  - Changing the Oil and the Oil Filter
    129
  - Axle Centre Drives - Checking the Oil Level
    133
- Axle Lines
  
  133
- Wheels
  
  145
  - Checking the Tyre Pressure
    146
  - Checking that the Wheel Nuts Are Tight
    147
  - Changing the Wheels
    148
  - Checking the Wear Display
    153
- Vehicle Brake
  
  153
  - Checking Disc Brakes
    154
- Suspension
  
  161
- Steering
  
  167
  - Pressure Accumulator - Checking the Gas Pressure
    168
- Compressed Air System
  
  169
- Hydraulic System
  
  173
  - Checking for Leaks
    174
  - Checking the Hydraulic Hoses
    174
  - Cleaning the Magnetic Rods
    175
  - Changing the Ventilation Filter
    177
  - Taking Oil Samples
    178
  - Changing the Hydraulic Oil
    183
  - Changing the Hydraulic Oil Filter
    187
- Central Lubrication System
  
  191
- Electrical System
  
  195
- Air Conditioning System
  
  203
  - Checking Hoses
    203
  - Checking the Air Conditioning System
    203
  - Checking the Entire Air Conditioning System
    204
  - Cleaning the Condenser Fins
    204
  - Changing the Pollen Filter
    206
  - Lubricating the Towbar Coupling
    207
- Towbar Coupling
  
  207
- Other Maintenance Work
  
  215
8 8 Maintenance Work on the Superstructure

223
- Maintenance Work on the Superstructure
  
  225
  - Covers
    225
  - Overview of Maintenance Work on the Superstructure
    226
- General Instructions
  
  225
- Symbols for Maintenance Work
  
  231
  - Checking the Oil Level
    233
- Hoists
  
  233
  - Checking the Hoist Brake
    234
  - General Inspection
    234
  - Changing the Oil/Checking the Oil
    235
  - Having a General Inspection Carried out
    237
  - Having a Partial Inspection Carried out
    237
  - Checking the Oil Level
    239
- Slewing Gear
  
  239
  - Checking for Leaks
    240
  - Checking the Slewing Gear Brake
    240
  - Changing the Oil/Checking the Oil
    243
  - Checking the Screws
    245
- Slewing Bearing
  
  245
  - Lubricating the Gear Teeth
    249
  - General Inspection
    251
  - Measuring Tilting Play
    252
  - Lubricating the Locking of Turntable
    254
  - Checking the Oil Level
    255
- Hydraulic System
  
  255
  - Checking the Hydraulic Hoses
    256
  - Checking the Ventilation Filter
    256
  - Checking for Leaks
    257
  - Cleaning the Magnetic Rods
    258
  - Changing the Ventilation Filter
    260
  - Pressure Accumulator - Checking the Gas Pressure
    261
  - Taking Oil Samples
    261
  - Changing the Hydraulic Oil Filter
    263
  - Changing the Hydraulic Oil
    268
  - Greasing the Piston Rod of the Derricking Cylinder
    271
- Main Boom
  
  271
  - Lubricating the Telescopic Sections
    272
  - Checking the Locking System
    276
  - Checking the Sheaves
    276
  - Checking the Winding
    277
- Hoist Ropes
  
  277
  - Checking the Hoist Ropes
    278
  - Lubricating the Hoist Rope
    279
  - Assessing the Condition of the Hoist Rope
    280
  - Replacing the Hoist Rope
    286
  - Setting the Lowering Limit Switch
    289
- Cable Drums
  
  291
  - Maintenance of the Slip Ring Assemblies
    292
- Central Lubrication System
  
  293
  - Checking the Level
    293
  - Checking the Sheaves
    295
  - Greasing
    295
- Hook Blocks
  
  295
  - Checking the Lighting and Indicators
    299
- Electrical System
  
  299
  - Have the Battery on the Electronics Board Replaced
    300
- Air Conditioning System
  
  301
  - Checking the Air Conditioning System
    301
  - Cleaning the Condenser Fins
    301
  - Checking Hoses
    302
  - Checking the Entire Air Conditioning System
    302
  - Changing the Pollen Filter
    304
  - Checking the Windscreen Washing System
    305
- Other Maintenance Work
  
  305
  - Checking the Auxiliary Heater
    306
  - Lubricating the Crane Cab Door
    307
  - Lubricating the Step
    308
  - Lubricating the Connecting and Socket Pins
    309
  - Renewing the Corrosion Protection
    310
  - Having the Fire Extinguisher Checked
    312
    
    Longer out of Service Periods
    315
  - Torques
    319
  - Spare Parts Required for Maintenance
    323
    
    General Information
    323
    
    Lighting
    323
    
    Spare Parts for the Carrier
    327
    
    Spare Parts for the Superstructure
    330
- Appendix
  
  335

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