Manitowoc GROVE GMK5150L Manuals

Manitowoc GROVE GMK5150L Manuals

Manuals and User Guides for Manitowoc GROVE GMK5150L. We have 1 Manitowoc GROVE GMK5150L manual available for free PDF download: Operating Manual

Manitowoc GROVE GMK5150L Operating Manual

Manitowoc GROVE GMK5150L Operating Manual (1040 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 45.95 MB

Table of Contents

Table of Contents
17
Overview

47
Accidents

47
Branch Offices

49
- Manitowoc Crane Care
  49
- Dealer List
  49
Warranty Specifications

49
Terms Used

50
Technical Data

53
Documentation Supplied

69
- Questions on Documentation
  70
Notes on the Operating Manual

71
Conversion Table for US Measuring Units

79
Training - Information

81
Identification

82
EC Declaration of Conformity

84
- Basic Safety Instructions
  85
- Intended Use
  85
- Improper Use
  86
- Organisational Measures
  87
- Personnel Qualifications
  89
- Safety Instructions for Driving the Truck Crane
  90
- Safety Instructions for Crane Operation
  91
- Instructions on Transporting Persons
  94
- Operating Elements for Driving
  97
- Overview of the Operating Elements
  97
- On the Outside of the Truck Crane
  98
- Driver's Cab
  102
- 15 Steering Column/Steering Wheel
  103
- Instrument Panel
  103
- Transmission Operating Elements
  106
- On-Board Computer
  109
- Tachograph
  112
- Heating and Air-Conditioning System
  113
- CCS Control Unit
  117
- CCS - Menu-Dependent Displays
  118
- CCS - Start Menu
  119
- CCS - Overview Menu Groups
  120
- Carrier Menu Group
  122
- Settings Menu Group
  125
- Menu Group Information
  128
- Various Controls Menu Group
  132
- Emergency Operations Menu Group
  133
- Outrigger Control Units
  134
- Short Description of the Operating Elements
  135
- Definition of Information Relating to Directions of Movement
  136
- General Rules for Buttons and Symbols on the Display
  137
- Engine
  138
- Adblue System
  140
- Battery Master Switch
  141
- Electrical System
  142
- Crane Control CCS
  143
- Transmission
  145
- Reverse Camera
  148
- Birdview System 270
  149
- Transfer Case
  151
- Final Drive
  153
- Brakes
  154
- Steering/Separate Steering
  156
- Suspension
  160
- Lighting/Windscreen Wipers/Horn
  161
- Level Adjustment System
  164
- Tachograph/Speedometer
  166
- Diagnostics
  167
- Push-Up Roof
  167
- Starting the Engine for Driving / Switching It off
  177
- Starting the Engine from the Driver's Cab
  177
- CHECKLIST: Starting the Engine
  177
- CHECKLIST: at Low Temperatures
  180
- Filling up
  181
- Checks before Starting the Engine
  184
- Switch the Ignition on
  185
- Lamp Test/Equalisation of the Switching States
  186
- Display - Setting the Brightness
  187
- Starting the Engine
  189
- Checks after Starting the Engine
  191
- Setting the Idling Speed
  193
- Switch off the Engine
  194
- At the Ignition Lock and with the Outrigger Control Units
  194
- Using the Emergency Stop Switches
  195
- Air Intake Inhibitor
  196
- Driving
  197
- Before Driving
  197
- CHECKLIST: Checks before On-Road Driving
  197
- Check the Condition of the Truck Crane
  203
- Adjusting the Seat and the Steering Column
  209
- Switching the Suspension On/Off
  212
- Setting the Tachograph
  214
- Setting the Time
  219
- Displaying and Resetting Operating Hours
  220
- Operating the Transmission
  221
- Switching on
  221
- Switching the Transmission to the Neutral Position
  222
- Selecting the Direction of Travel and Starting Gear
  223
- Changing the Operating Mode
  225
- Starting
  226
- Driving and Changing Gears
  227
- Changing the Driving Direction
  229
- Stopping
  229
- On the Roller Type Dynamometer
  230
- Preheating Transmission
  230
- Driving the Truck Crane and Switching It off
  231
- Checks Whilst Driving
  231
- Cruise Control
  234
- Temposet
  236
- Driving Downhill
  237
- Driving Uphill
  240
- Overriding Torque Reduction
  241
- Switching the Truck Crane off
  242
- Fold-Up Berth
  244
- Off-Road Driving
  245
- Transfer Case - Switching the Off-Road Gear On/Off
  246
- Longitudinal and Transverse Differential Locks
  247
- Operating the Level Adjustment System
  249
- Freeing Truck Crane Stuck in Terrain
  253
- Separate Steering
  255
- Switching to Separate Steering
  256
- Switching to Normal Steering Mode
  259
- Switching Units of Measure
  260
- Heating and Air-Conditioning System
  261
- Standard Heating System
  261
- Air-Conditioning System
  264
- Auxiliary Water Heating System
  266
- Auxiliary Air Heater
  272
- Radio
  276
- Towing a Trailer
  277
- Driving Modes and Rigging for On-Road Driving
  283
- Driving Modes
  283
- How to Use the Tables
  284
- Maximum Permitted Speeds with an Axle Load of over 12 T (26,500 Lbs)
  288
- Weighing the Truck Crane
  289
- Rigging Work for Driving with a Dolly
  293
- Switching on the Slewing Gear Freewheel
  294
- Switching on the Boom Floating Position
  295
- Switching on Boom Pre-Tensioning
  296
- Raising/Lowering the 3Rd Axle Line for Dolly Operation
  297
- Rigging the Main Boom
  299
- CHECKLIST: Removing the Main Boom
  300
- CHECKLIST: Mounting the Main Boom
  303
- Disconnecting/Connecting Hydraulics/Electrical
  306
- Derricking Cylinder Support
  308
- Slinging the Main Boom
  308
- Switching the Pressure Relief On/Off
  311
- Retracting/Fitting the Derricking Cylinder Head Pin
  312
- Extending/Retracting the Boom Pivot Pin
  314
- Transporting the Main Boom
  317
- Securing/Releasing the Derricking Cylinder
  317
- Aligning the Connecting Points
  318
- Inspections after Main Boom Mounting
  319
- Rigging the Auxiliary Hoist
  321
- Slinging the Auxiliary Hoist
  321
- CHECKLIST: Installing the Auxiliary Hoist
  322
- CHECKLIST: Removing the Auxiliary Hoist
  323
- Making/Breaking the Connection between the Auxiliary Hoist and the Turntable
  324
- Establishing/Disconnecting the Hydraulic Connections
  325
- Disconnecting/Establishing the Electrical Connection
  326
- Making/Breaking the Connection to the Central Lubrication
  327
- Transporting the Auxiliary Hoist
  328
- Check that the Auxiliary Hoist Is Functioning Properly
  329
- Rigging Aid for the Hoist Rope
  330
- Installing/Removing the Outrigger Beams
  333
- CHECKLIST: Removing the Outrigger Beams
  334
- CHECKLIST: Installing the Outrigger Beams
  336
- Centre of Gravity Data
  338
- Preparations - for Removal
  338
- Preparations - on the Truck Crane
  339
- Removing/Attaching Outrigger Pads
  340
- Disconnecting/Establishing Hydraulic Connection
  342
- Disconnecting/Establishing the Electrical Connection
  343
- Unscrewing/Screwing in the Spacers
  344
- Disconnecting/Establishing the Connections to the Supporting Box
  346
- Pulling Out/Inserting the Outrigger Beam
  346
- Transporting the Outrigger Beams
  350
- Note on Error Messages with Removed Outrigger Beams
  350
- Transport
  351
- Transport with Transport Vehicle
  351
- CHECKLIST: Checks before Transport
  352
- Drive the Truck Crane on to the Transport Vehicle
  354
- Transport by Ship
  356
- Malfunctions in Driving Mode
  357
- Emergency Stop Switch
  357
- Procedure During Malfunctions
  358
- What to Do When a Malfunction Occurs in Road Traffic
  358
- Procedure During Engine Malfunctions
  359
- Procedure During Transmission Malfunctions
  360
- Warning and Error Messages
  361
- Warning or Malfunction Messages on the Instrument Panel
  361
- Warning and Malfunction Messages on the On-Board Computer Display
  365
- Warning Messages on the CCS Display
  369
- Error Messages on the CCS Display
  373
- Troubleshooting
  375
- Malfunctions on the Engine
  375
- Faults on the Adblue System
  377
- Differential Lock Malfunctions
  378
- Transfer Case Malfunctions
  378
- Malfunctions in the Transmission
  379
- Malfunctions of the Steering
  380
- Malfunctions of the Service Brake
  381
- Malfunctions of the Level Adjustment System
  382
- Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
  382
- Emergency Operation and Breakdown Assistance
  383
- Starting the Truck Crane Externally
  383
- Battery Charger
  384
- Towing the Truck Crane
  385
- Wheel Change
  389
- Inflating the Tyres Yourself
  393
- Emergency Operation, Steering 3Rd and 4Th Axle Lines
  395
- Tilting/Lowering the Driver's Cab
  399
- Prerequisites and Information on Tilting
  399
- Operating Elements for Crane Operation
  413
- Overview of the Operating Elements
  413
- Exterior of the Truck Crane
  414
- Crane Cab
  418
- Control Panels
  424
- Control Lever Assignment
  426
- CCS Control Unit
  428
- Menu-Independent Displays
  430
- CCS - Start Menu
  431
- CCS - Overview Menu Groups
  434
- Superstructure Menu Group
  438
- Menu Group Outrigger/Driving
  441
- Rcl/Telescoping Menu Group
  449
- Working Range Limiter Menu Group
  459
- Information 1 Menu Group
  464
- Heating/Engine/Additional Equipment Menu Group
  466
- Telescoping Emergency Program Menu Group
  471
- Menu Group, Settings
  475
- Information 2 Menu Group
  481
- Various Controls
  487
- RCL Control Unit
  488
- Menu-Independent Displays
  489
- RCL - Menus
  490
- Hand-Held Control
  495
- Outriggers Control Units
  497
- Short Description of the Operating Elements
  501
- Definition of Information Relating to Directions of Movement
  501
- General Rules for Buttons and Symbols on the Display
  502
- Engine
  503
- Adblue System
  504
- Seat Contact Switch and Dead Man's Switch
  506
- Crane Control CCS
  507
- Outrigger - Crane Cab
  512
- Outrigger Control Units
  515
- Raise Axle
  518
- Inclination Indicators
  520
- Outrigger Pressure Displays
  521
- Anemometer Displays
  521
- Counterweight Menu
  522
- Main Hoist
  526
- Auxiliary Hoist
  528
- Slewing Gear
  530
- Derricking Gear
  532
- Telescoping Mechanism
  534
- Hydraulic System
  540
- Superstructure Lock/House Lock Menu
  541
- Remote Control
  544
- Rated Capacity Limiter (RCL)
  545
- Electrical System
  557
- Lighting, Windscreen Wiper/Washing System
  558
- Hand-Held Control
  562
- Windows and Doors
  566
- Diagnostics
  568
- Other
  568
- 9.3 Short Description of the Operating Elements - Driving from the Crane Cab
  569
- Driving Menu
  569
- Transmission
  571
- Final Drive
  573
- Brakes
  574
- Steering
  575
- Starting/Switching off the Engine - for Crane Operation
  579
- When Starting the Engine for the First Time in the Day
  579
- Starting the Engine - from the Crane Cab
  581
- Check the Fuel Level and Adblue Level
  581
- Checks before Starting the Engine
  582
- Switching the Ignition on
  583
- Comparison of Switching States
  584
- Display - Setting the Brightness
  584
- Starting the Engine
  585
- Checks after Starting the Engine
  586
- Setting the Idling Speed
  587
- Starting the Engine - with the Hand-Held Control
  588
- Switch off the Engine
  589
- At the Ignition Lock and with Hand-Held Control
  589
- With the Idling Button
  589
- Using the Emergency Stop Switches
  590
- Crane Operation
  591
- Before Operating the Crane
  591
- CHECKLIST: Checks before Operating the Crane
  591
- Check the Condition of the Truck Crane
  595
- Adjusting the Crane Cab Seat and Front Control Panel
  598
- Checking the Safety Equipment
  600
- Earthing the Load
  603
- Preheating Hydraulic Oil
  604
- Locking/Unlocking the Superstructure
  605
- Switching the Houselock On/Off
  607
- Standard Slewing Range Type
  611
- Permissible Slewing Ranges and Working Positions
  611
- Maxbase Slewing Range Type
  613
- Specifications in the Lifting Capacity Tables
  614
- Enabled Slewing Ranges
  617
- Lifting Capacities and Slewing Ranges for Outrigger Spans Without Separate Lifting Capacity Tables
  618
- Operation of the Rated Capacity Limiter
  619
- Switch on the RCL
  620
- Enter Rigging Mode
  622
- Pre-Selecting Telescoping
  630
- Confirm the Rigging Mode and Lifting Capacity Table
  631
- Checks before Operating the Crane
  635
- Display During the Crane Operation
  639
- RCL Early Warning
  647
- RCL Shutdown
  647
- Displaying the Lifting Capacity Tables
  649
- RCL Override - Version a
  653
- RCL Override - Version B
  657
- Datalogger
  658
- Crane Operation with Main Boom
  663
- Checks During Crane Operation
  663
- Main Hoist
  665
- Auxiliary Hoist
  669
- Lifting Limit Switch and Lowering Limit Switch
  672
- Derricking Gear
  675
- Telescoping Mechanism
  679
- High-Speed Mode
  703
- Slewing Gear
  705
- Switching the Reduction of Slewing Speed on and off
  711
- Possible Movement Combinations
  712
- Settings and Displays for Crane Operation
  713
- Inclining the Crane Cab
  713
- Idling Speed, Setting
  714
- Adjusting the Wiper Stroke Interval of the Windscreen Wiper
  714
- Limiting the Power Unit Speeds
  715
- Economy Mode
  716
- Switching Units of Measure
  718
- Setting the Characteristic Curves for the Control Levers
  719
- Using the Slewable Spotlights
  720
- Overriding Torque Reduction
  722
- Displaying the Operating Hours
  723
- Working Range Limiter
  725
- Viewing Current Settings
  726
- Opening the Working Range Limiter Menu
  727
- Enter Limit Values - for the Overall Height
  728
- Enter Limit Values - for the Working Radius
  730
- Enter Limit Values - for the Slewing Range
  732
- Enter Limit Values - for the Hoist Rope Travel
  735
- Shutdown by Working Range Limiter
  737
- Work Break
  739
- In Case of Short Work Breaks
  739
- In Case of Work Breaks of more than 8 Hours
  740
- Heating and Air-Conditioning System
  741
- Standard Heating System
  741
- Air-Conditioning System
  743
- Auxiliary Heater
  745
- Cranestar System
  748
- Overview
  748
- Position of the Components
  748
12 Rigging Work

749
13 Driving with a Rigged Truck Crane

907
- Driving with a Rigged Truck Crane
  907
- Route
  907
13.2 Permissible Rigging Modes and Axle Loads

911
- To Drive Without a Load
  911
- To Drive with a Load
  911
- Axle Loads
  912
- Before Driving the Rigged Truck Crane
  913
- Check the Tyre Pressures and Wind Speed
  913
- Secure the Superstructure against Slewing
  913
- Putting the Truck Crane on the Wheels - with Raise Axle Function
  914
- Putting the Truck Crane on the Wheels - with the Outriggers
  916
- Driving from the Driver's Cab
  919
- Preparing to Drive
  919
- Whilst Driving
  920
- After Driving
  921
- Driving from the Crane Cab
  923
- Preparing to Drive
  924
- Opening/Closing the Driving Menu
  925
- Steering
  928
- Operating the Transmission
  934
- Whilst Driving
  935
- Possible Connections
  936
- After Driving
  938
14 Malfunctions During Crane Operation

939
14.7 Hydraulic Emergency Operation Acc. to BGR 159

997
- Applications and Function
  997
- CHECKLIST: Emergency Operation
  999
- CHECKLIST: after Emergency Operation
  1000
- Connecting/Removing Transformer - for Self-Sufficiency
  1001
- Switching Emergency Operation On/Off
  1003
- Connecting/Removing Transformer - for External Energy Source
  1004
- Establishing the Required Hydraulic Circuits
  1005
- Performing Emergency Operation
  1009
- Emergency Supply of Another Crane
  1011
- Fuses in the Crane Cab
  1013

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