Manitowoc Grove GMK 5250L Manuals

Manuals and User Guides for Manitowoc Grove GMK 5250L. We have 2 Manitowoc Grove GMK 5250L manuals available for free PDF download: Operating Instructions Manual, Maintenance Manual

Manitowoc Grove GMK 5250L Operating Instructions Manual (958 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 44.28 MB

Table of Contents
17
Overview

47
Accidents

47
Branch Offices

49
- Manitowoc Crane Care
  49
- Dealer List
  49
Warranty Specifications

49
Terms Used

50
Technical Data

53
Documentation Supplied

69
- Questions on Documentation
  70
Notes on the Operating Manual

71
Conversion Table for US Measuring Units

79
Training - Information

81
Identification

82
EC Declaration of Conformity

84
- Basic Safety Instructions
  85
- Intended Use
  85
- Improper Use
  86
- Organisational Measures
  87
- Personnel Qualifications
  89
- Safety Instructions for Driving the Truck Crane
  90
- Safety Instructions for Crane Operation
  91
- Instructions on Transporting Persons
  94
- Operating Elements for Driving
  97
- Overview of the Operating Elements
  97
- Exterior of the Truck Crane
  98
- Driver's Cab
  102
- 10 Steering Column/Steering Wheel
  103
- Instrument Panel
  109
- Transmission Operating Elements
  113
- On-Board Computer
  114
- Tachograph
  115
- Heating/Air-Conditioning System
  116
- CCS Control Unit
  120
- CCS - Menu-Dependent Displays
  122
- CCS - Start Menu
  123
- CCS - Overview Menu Groups
  124
- Carrier Menu Group
  126
- Settings Menu Group
  129
- Information Menu Group
  131
- Various Controls Menu Group
  135
- Emergency Operations Menu Group
  135
- Outrigger Control Units
  136
- Sockets for Hand-Held Control
  137
- Brief Description of the Operating Elements
  139
- Definition of Direction Information
  140
- General Rules for Buttons and Symbols on the Display
  141
- Engine
  142
- Adblue System (DEF)
  144
- Battery Master Switch
  145
- Electrical System
  146
- CCS Crane Control
  147
- Transmission
  149
- Reverse Camera
  152
- Birdview System 270
  153
- Final Drive
  155
- Brakes
  157
- Steering / Separate Steering
  160
- Suspension
  163
- Lighting/Windscreen Wipers/Horn
  164
- Level Adjustment System
  168
- Tachograph/Speedometer
  170
- Diagnostics
  171
- On-Board Computer
  172
- Windows, Doors, Keys
  174
- Starting the Engine for Driving / Switching It off
  177
- Starting the Engine from the Driver's Cab
  177
- CHECKLIST: Starting the Engine
  177
- CHECKLIST: at Low Temperatures
  180
- Ladders and Fixed Ladders
  180
- Filling up
  183
- Checks before Starting the Engine
  186
- Switch on the Ignition
  187
- Lamp Test/Equalisation of the Switching States
  188
- Display - Setting the Brightness
  189
- Start the Engine
  190
- Inspections after Starting the Engine
  192
- Monitoring Elements
  195
- Set Idling Speed
  196
- Switching off the Engine
  197
- On the Ignition Lock/With Hand-Held Control/On the Outrigger Control Units
  197
- With Emergency Stop Switches
  198
- Air Intake Inhibitor
  199
- Driving
  201
- Before Driving
  201
- CHECKLIST: Checks before On-Road Driving
  201
- Check the Condition of the Truck Crane
  207
- Adjusting the Seats and Steering Column
  212
- Switching the Suspension On/Off
  215
- Setting the Tachograph
  217
- Setting the Time
  222
- Displaying and Resetting Operating Hours
  223
- Operating the Transmission
  225
- Switching on
  225
- Switching the Transmission to the Neutral Position
  226
- Selecting the Direction of Travel and Starting Gear
  227
- Changing the Operating Mode
  229
- Starting
  230
- Driving and Changing Gears
  231
- Changing the Driving Direction
  233
- Stopping
  233
- On the Roller Type Dynamometer
  234
- Preheating Transmission
  234
- Driving and Parking off the Truck Crane
  235
- Checks While Driving
  235
- Cruise Control
  239
- Temposet
  240
- Driving Downhill
  241
- Driving Uphill
  244
- Override Torque Reduction
  245
- Switching the Truck Crane off
  246
- Folding Berth
  248
- Off-Road Driving
  249
- Longitudinal and Transverse Differential Locks
  250
- Operating the Level Adjustment System
  252
- Freeing an Immobilized Truck Crane
  256
- Separate Steering
  259
- Switching to Separate Steering
  259
- Heating and Air-Conditioning System
  263
- Standard Heating System
  263
- Air-Conditioning System
  266
- Auxiliary Water Heater
  268
- Auxiliary Air Heater
  275
- Driving Modes and Rigging for On-Road Driving
  283
- Driving Modes
  283
- How to Use the Tables
  284
- Tables for a Maximum Axle Load of 12 T (26,500 Lbs)
  285
- Maximum Permitted Speeds with an Axle Load of over 12 T (26,500 Lbs)
  287
- Weighing the Truck Crane
  289
- Rigging Work for Driving with a Dolly
  293
- Switching on the Slewing Gear Freewheel
  294
- Switching on the Boom Floating Position
  295
- Switching on Boom Pre-Tensioning
  296
- Rigging the Main Boom
  297
- CHECKLIST: Removing the Main Boom
  298
- CHECKLIST: Installing the Main Boom
  300
- Slinging the Main Boom
  302
- Retracting/Fitting the Derricking Cylinder Head Pin
  305
- Retracting/Extending the Boom Pivot Pin
  308
- Disconnecting/Connecting Hydraulics/Electrical
  311
- Lifting the Main Boom Off/On the Turntable
  313
- Aligning the Connecting Points
  314
- Transporting the Main Boom
  315
- Inspections after Main Boom Mounting
  316
- Installing/Removing the Outrigger Beams
  317
- CHECKLIST: Removing the Outrigger Beams
  318
- CHECKLIST: Installing the Outrigger Beams
  320
- Preparations - for Removal
  322
- Preparations - for Installation/Removal Using the Auxiliary Crane
  322
- Preparations - for Installation/Removal Using the Truck Crane
  323
- Removing/Attaching Outrigger Pads
  325
- Disconnecting/Establishing Hydraulic Connection
  327
- Disconnecting/Establishing the Electrical Connection
  328
- Unscrewing/Screwing in the Spacers
  329
- Disconnecting/Establishing the Connections to the Outrigger Box
  331
- Extending/Retracting the Outrigger Beam
  331
- Transporting the Outrigger Beams
  335
- Note on Error Messages with Removed Outrigger Beams
  336
- Rigging the Auxiliary Hoist
  337
- CHECKLIST: Installing the Auxiliary Hoist
  337
- CHECKLIST: Removing the Auxiliary Hoist
  339
- Slinging the Auxiliary Hoist
  341
- Slinging the Rigging Frame
  341
- Lowering/Raising the Rigging Frame
  342
- Placing the Auxiliary Hoist on the Counterweight Combination
  342
- Establishing/Disconnecting the Hydraulic Connection
  343
- Establishing/Disconnecting the Electrical Connection
  344
- Creating the Connection to the Turntable
  345
- Securing the Hoist Rope
  348
- Transporting the Auxiliary Hoist
  349
- Check that the Auxiliary Hoist Is Functioning Properly
  350
- Rigging Aid for the Hoist Rope
  351
- Malfunctions in Driving Mode
  353
- Emergency Stop Switch
  353
- Procedure During Malfunctions
  354
- What to Do When a Malfunction Occurs in Road Traffic
  354
- Procedure During Engine Malfunctions
  355
- Procedure During Transmission Malfunctions
  356
- Warning and Error Messages
  357
- Warning or Malfunction Messages on the Instrument Panel
  357
- Warning and Malfunction Messages on the On-Board Computer Display
  359
- Warning Messages on the CCS Display
  363
- Engine/Transmission Error Messages
  367
- Troubleshooting
  369
- Malfunctions on the Engine
  369
- Faults on the Adblue (DEF) System
  371
- Malfunctions in the Transmission
  372
- Malfunctions of the Service Brake
  373
- Malfunctions of the Steering
  374
- Malfunctions of the Differential Locks
  375
- Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
  375
- Malfunctions on the Suspension
  376
- Malfunctions of the Level Adjustment System
  376
- Malfunction in the CCS Control Unit
  376
- Emergency Operation and Breakdown Assistance
  377
- Externally Starting the Truck Crane
  377
- Battery Charger
  378
- Towing Away the Truck Crane
  379
- Wheel Change
  382
- Inflating the Tyres Yourself
  386
- Fuses
  389
- Fuses in the Driver's Cab
  390
- Fuses in the Battery Box
  394
- Operating Elements for Crane Operation
  395
- Overview of the Operating Elements
  395
- Exterior of the Truck Crane
  396
- Crane Cab
  400
- Control Panels
  406
- Control Lever Configuration
  408
- CCS Control Unit
  410
- CCS - Menu-Dependent Displays
  412
- CCS - Start Menu
  413
- CCS - Overview Menu Groups
  416
- Superstructure Menu Group
  420
- Outrigger Menu Group
  423
- Rcl/Telescoping Menu Group
  427
- Working Range Limiter Menu Group
  437
- Information 1 Menu Group
  442
- Heating/Engine/Additional Equipment Menu Group
  445
- Telescoping Emergency Program Menu Group
  450
- Settings Menu Group
  454
- Information 2 Menu Group
  460
- Operation of Various Controls
  465
- On the RCL Control Unit
  466
- Menu-Independent Displays
  467
- RCL - Menus
  468
- Hand-Held Controls
  471
- Outrigger Control Units
  473
- Brief Description of the Operating Elements
  477
- Definition of Direction Information
  477
- General Rules for Buttons and Symbols on the Display
  478
- Engine
  479
- Adblue (DEF) System
  480
- Seat Contact Switch and Dead Man's Switch
  482
- CCS Crane Control
  483
- Outrigger - Hand-Held Control
  488
- Outrigger - Crane Cab
  490
- Outrigger - Control Units
  492
- Raise Axle
  495
- Inclination Indicators
  497
- Outrigger Pressure Displays
  498
- Anemometer Display
  498
- Counterweight Menu
  499
- Main Hoist
  503
- Auxiliary Hoist
  505
- Slewing Gear
  507
- Derricking Gear
  509
- Telescoping Mechanism
  511
- Hydraulic System
  517
- Superstructure Lock/House Lock Menu
  518
- Remote Control
  520
- Rated Capacity Limiter (RCL)
  521
- Electrical System
  533
- Lighting, Windscreen Wiper/Washing System
  533
- Hand-Held Control
  537
- Windows, Doors, Keys
  541
- Diagnostics
  544
- Other
  544
- Starting/Switching off the Engine - for Crane Operation
  545
- When Starting the Engine for the First Time in the Day
  545
- Checking the Fuel Level and Adblue (DEF) Level
  546
- Checks before Starting the Engine
  547
- Switch on the Ignition
  548
- Display - Setting the Brightness
  549
- Inspections after Starting the Engine
  550
- Set Idling Speed
  551
- Starting the Engine - with the Hand-Held Control
  552
- Switching off the Engine
  553
- During Normal Operation, with the Ignition Lock / with the Hand-Held Control
  553
- In Emergencies, with the Emergency Stop Switches
  554
- Crane Operation
  555
- Before Operating the Crane
  555
- CHECKLIST: Checks before Operating the Crane
  555
- Check the Condition of the Truck Crane
  559
- Adjusting the Crane Cab Seat and Front Control Panel
  562
- Checking the Safety Equipment
  564
- Earthing the Load
  567
- Preheating the Hydraulic Oil
  568
- Locking/Unlocking the Superstructure
  569
- Switching the Houselock On/Off
  571
- Standard Slewing Range Type
  575
- Permissible Slewing Ranges and Working Positions
  575
- Maxbase Slewing Range Type
  577
- Specifications in the Lifting Capacity Tables
  578
- Lifting Capacities and Slewing Ranges for Outrigger Spans Without Separate Lifting Capacity Tables
  582
- Operation of the Rated Capacity Limiter
  583
- Switch on the RCL
  584
- Enter Rigging Mode
  586
- Pre-Selecting Telescoping
  594
- Confirm the Rigging Mode and Lifting Capacity Table
  595
- Checks before Operating the Crane
  599
- Displays During Crane Operation
  603
- RCL Early Warning
  611
- RCL Shutdown
  612
- Displaying the Lifting Capacity Tables
  613
- RCL Override - Version a
  621
- RCL Override - Version B
  621
- Datalogger
  622
- Crane Operation with Main Boom
  627
- Checks During Crane Operation
  627
- Main Hoist
  629
- Auxiliary Hoist
  633
- Lifting Limit Switch and Lowering Limit Switch
  636
- Derricking Gear
  639
- Telescoping Mechanism
  643
- High-Speed Mode
  667
- Slewing Gear
  669
- Possible Movement Combinations
  674
- Settings and Displays for Crane Operation
  675
- Inclining the Crane Cab
  675
- Set Idling Speed
  676
- Adjusting the Wiper Stroke Interval of the Windscreen Wiper
  676
- Limiting the Power Unit Speeds
  677
- Setting/Switching on Economy Mode
  678
- Switching Units of Measure
  679
- Setting the Characteristic Curves for the Control Levers
  680
- Using the Slewable Spotlights
  681
- Override Torque Reduction
  683
- Displaying the Operating Hours
  684
- Working Range Limiter
  685
- Viewing Current Settings
  686
- Opening the Working Range Limiter Menu
  687
- Entering Limit Values
  690
- Entering Limit Values Manually
  694
- Switching Monitoring Functions On/Off
  696
- Shutdown by Working Range Limiter
  697
- Work Break
  699
- In Case of Short Work Breaks
  699
- In Case of Work Breaks of more than 8 Hours
  700
- Heating and Air-Conditioning System
  701
- Standard Heating System
  701
- Air-Conditioning System
  703
- Auxiliary Heater
  705
- Cranestar System
  708
- Overview
  708
- Position of the Components
  708
- Rigging Work
  709
- Rigging Work Checklists for Crane Operation with the Main Boom
  709
- CHECKLIST: Rigging
  709
- CHECKLIST: Unrigging
  713
- Selecting the Suitable Site
  717
- Determining the Required Load-Bearing Area
  717
- Safe Distance from Slopes and Pits
  720
- Earthing the Truck Crane
  721
- Safe Distance from Overhead Power Lines
  722
- Rigging Work after Driving with a Dolly
  725
- Switching off the Boom Floating Position
  725
- Switching off the Slewing Gear Freewheel
  726
- Switching off Boom Pre-Tensioning
  727
- Connecting/Disconnecting the Hand-Held Control
  729
- Starting the Engine for Driving for Rigging Work
  731
- Starting/Turning off the Engine with the Hand-Held Control
  731
- Slewing Range - Only with the Standard Slewing Range Type
  735
- Representation in the Lifting Capacity Tables
  735
- Enabled Outrigger Spans
  736
- Outriggers - Overview - Maxbase Slewing Range Type
  737
- Definitions
  737
- Representation in the Lifting Capacity Tables
  739
- Enabled Outrigger Spans
  740
- Outrigger Operation
  745
- CHECKLIST: Extending the Outriggers
  745
- CHECKLIST: Retracting the Outriggers
  747
- Preparing the Truck Crane
  749
- Setting the Spans
  750
- Extending/Retracting Outrigger Beams
  753
- Moving the Outrigger Pads into Working/Driving Position
  759
- Enlarging the Load-Bearing Area
  760
- Extending/Retracting Supporting Cylinders
  761
- Levelling the Truck Crane on Outriggers
  766
- Operating the Axle Raising System
  771
- Outrigger Pressure Display
  773
- Rigging/Unrigging the Counterweight
  775
- Information on Rigging
  775
- Identification
  779
- Slinging Points on the Counterweight Sections
  780
- CHECKLIST: Rigging the Counterweight
  782
- CHECKLIST: Unrigging the Counterweight
  783
- Assembling Counterweight Versions
  784
- Counterweight Hoist Unit
  793
- Setting down Counterweight for Driving the Truck Crane
  799
- Slewing with the Rigged Counterweight
  801
- Rigging Work on the Main Boom
  803
- Hook Block on the Bumper
  803
- Hook Block in the Compartment
  805
- Hook Block on a Separate Vehicle
  807
- Hook Block, Separable
  810
- Reeving and Unreeving the Hoist Rope
  812
- Possible Reeving on the Main Boom
  821
- Installing/Removing the Lifting Limit Switch
  828
- Locking/Unlocking the Lifting Limit Switch
  833
- Anemometer and Air Traffic Control Light
  834
- Other Rigging Work
  837
- Railings on the Turntable
  837
- Folding the Lighting Carrier In/Out
  838
- Safety Harness on the Main Boom
  839
- Slinging Points for Personal Protective Equipment
  844
- Cameras for Crane Operation
  845
- Step at the Crane Cab
  849
- Driving with a Rigged Truck Crane
  851
- Driving Path
  851
- Permissible Rigging Modes and Axle Loads
  852
- Before Driving
  854
- Secure the Superstructure against Slewing
  854
- Checking the Tyre Pressures and Wind Speed
  855
- Putting the Truck Crane on the Wheels - with Raise Axle Function
  856
- Putting the Truck Crane on the Wheels - with the Outriggers
  858
- Gears/Connections
  860
- While Driving
  861
- After Driving
  862
- Transportation
  863
- Transport with Transport Vehicle
  863
- CHECKLIST: Checks before Transport
  864
- Drive the Truck Crane on to the Transport Vehicle
  866
- Slinging Points
  867
- Malfunctions During Crane Operation
  869
- Emergency Stop Switch
  869
- What to Do When Malfunctions Occur During Crane Operation
  870
- Warning and Error Messages
  871
- Warning Messages on the CCS Display
  871
- Error Messages on the CCS Display
  875
- Warning Messages on the RCL Display
  877
- Finding and Eliminating Malfunctions
  881
- Malfunctions on the Engine
  881
- Malfunctions on the Main Hoist/Auxiliary Hoist
  881
- Malfunctions in the Hoist Cameras
  882
- Malfunctions in the Main Boom Camera
  883
- Malfunctions on the Derricking Gear
  884
- Malfunctions in the Telescoping Mechanism
  885
- Malfunctions on the Slewing Gear
  887
- Malfunctions on the Counterweight Hoist Unit
  888
- Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
  889
- Malfunctions When Operating with the Hand-Held Control
  889
- Malfunctions When Inclining the Crane Cab
  889
- Malfunctions of the Outriggers
  890
- Malfunctions When Raising the Axles
  890
- Malfunctions on the CCS/RCL Control Units
  891
- Malfunctions on the Cranestar System
  891
- Emergency Operations and Programs
  893
- Mechanical Emergency Activation for Retracting
  894
- Telescoping Emergency Program
  897
- Entering the Current Telescoping
  907
- Emergency Operation with the Hand-Held Control
  909
- Notes on Slewing in Emergency Operation
  913
- Hydraulic Emergency Operation
  915
- Operating Principle
  915
- Establishing the Hydraulic Circuits Required
  916
- Connecting/Disconnecting the Energy Source
  918
- Performing Emergency Operation
  918
- After Emergency Operation
  918
14.7 Hydraulic Emergency Operation as Per BGR 159

919

Manitowoc Grove GMK 5250L Maintenance Manual (354 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 32.3 MB

Table of Contents

7
2 2 Safety and Environmental Protection

17
- Safety and Environmental Protection
  19
- Safety Rules
  19
  - Securing against Unauthorised Use
    21
- Handling Substances Which Are Harmful to the Environment
  22
- Disposal of the Truck Crane
  24
- Cleaning
  27
- Run-In Regulations
  33
- Maintenance Overview
  37
6 6 Lubricants and Consumables

65
- Lubricants
  
  67
  - Lubricants List
    68
  - Lubricant Applications List
    69
- Lubricants and Consumables
  
  67
- Consumables
  
  71
  - Fuel
    71
  - Engine Coolant Admixtures
    71
  - After-Treatment of Exhaust Gases
    72
  - Windscreen Washing System Admixtures
    72
  - Fuel for Crane Cab Heating System
    72
- Refrigerant
  
  71
7 7 Maintenance Work on the Carrier

73
- General Instructions
  
  77
- Symbols for Maintenance Work
  
  85
  - Checking the Oil Level
    87
- Engine
  
  87
  - Topping up the Oil
    89
  - Installing the Drain Valve
    90
  - Checking the Air Filter
    91
  - Checking the Coolant Level
    92
  - General Inspection
    93
  - Have the Radiator Checked/Cleaned
    94
  - Check V-Belt Tension
    98
  - Changing the Oil and Oil Filter
    100
- Fuel System
  
  103
  - Draining off Water from Fuel Filter 1
    104
  - Replacing Fuel Filter 1
    105
  - Replacing Fuel Filter 2
    107
- Exhaust System with Exhaust Emission Control
  
  109
- Transmission
  
  115
  - General Inspection
    116
  - Checking the VIAB Oil Level
    117
  - Checking the Transmission Oil Level
    118
  - Changing the VIAB Oil
    119
  - Transmission Oil Change
    122
  - Checking the Oil Level
    125
  - General Inspection
    125
- Transfer Case
  
  125
  - Changing the Oil
    126
- Angle Gear
  
  129
  - Checking the Oil Level
    130
  - General Inspection
    130
  - Changing the Oil and the Oil Filter
    133
  - Axle Centre Drives - Checking the Oil Level
    137
- Axle Lines
  
  137
- Wheels
  
  149
  - Checking the Tyre Pressure
    150
  - Checking that the Wheel Nuts Are Tight
    151
  - Changing the Wheels
    152
  - Checking the Wear Display
    157
- Vehicle Brake
  
  157
  - Checking Disc Brakes
    158
- Suspension
  
  165
- Steering
  
  171
  - Pressure Accumulator - Checking the Gas Pressure
    172
- Compressed Air System
  
  173
- Hydraulic System
  
  177
  - Checking for Leaks
    178
  - Checking the Hydraulic Hoses
    178
  - Cleaning the Magnetic Rods
    179
  - Changing the Ventilation Filter
    181
  - Taking Oil Samples
    182
  - Changing the Hydraulic Oil
    187
  - Changing the Hydraulic Oil Filter
    191
- Central Lubrication System
  
  195
- Electrical System
  
  199
- Air Conditioning System
  
  207
  - Checking Hoses
    207
  - Checking the Air Conditioning System
    207
  - Checking the Entire Air Conditioning System
    208
  - Cleaning the Condenser Fins
    208
  - Changing the Pollen Filter
    210
  - Lubricating the Towbar Coupling
    211
- Towbar Coupling
  
  211
- Other Maintenance Work
  
  219
8 8 Maintenance Work on the Superstructure

227
- Maintenance Work on the Superstructure
  
  229
  - Covers
    229
  - Overview of Maintenance Work on the Superstructure
    230
- General Instructions
  
  229
- Symbols for Maintenance Work
  
  235
  - Checking the Oil Level
    237
- Hoists
  
  237
  - Checking the Hoist Brake
    238
  - General Inspection
    238
  - Changing the Oil/Checking the Oil
    239
  - Having a General Inspection Carried out
    241
  - Having a Partial Inspection Carried out
    241
  - Checking the Oil Level
    243
- Slewing Gear
  
  243
  - Checking for Leaks
    244
  - Checking the Slewing Gear Brake
    244
  - Changing the Oil/Checking the Oil
    247
  - Checking the Screws
    249
- Slewing Bearing
  
  249
  - Lubricating the Gear Teeth
    253
  - General Inspection
    255
  - Measuring Tilting Play
    256
  - Lubricating the Locking of Turntable
    258
  - Checking the Oil Level
    259
- Hydraulic System
  
  259
  - Checking the Hydraulic Hoses
    260
  - Checking the Ventilation Filter
    260
  - Checking for Leaks
    261
  - Cleaning the Magnetic Rods
    262
  - Changing the Ventilation Filter
    264
  - Pressure Accumulator - Checking the Gas Pressure
    265
  - Taking Oil Samples
    265
  - Changing the Hydraulic Oil Filter
    267
  - Changing the Hydraulic Oil
    272
  - Greasing the Piston Rod of the Derricking Cylinder
    275
- Main Boom
  
  275
  - Lubricating the Telescopic Sections
    276
  - Checking Locking Units
    280
  - Pressure Accumulator - Checking the Gas Pressure
    281
  - Checking the Locking System
    283
  - Checking the Sheaves
    283
  - Checking the Winding
    285
- Hoist Ropes
  
  285
  - Checking the Hoist Ropes
    286
  - Lubricating the Hoist Rope
    287
  - Assessing the Condition of the Hoist Rope
    288
  - Replacing the Hoist Rope
    294
  - Setting the Lowering Limit Switch
    297
- Cable Drums
  
  299
  - Maintenance of the Slip Ring Assemblies
    299
- Central Lubrication System
  
  301
  - Checking the Level
    301
  - Checking the Sheaves
    303
  - Greasing
    303
- Hook Blocks
  
  303
  - Checking the Lighting and Indicators
    307
- Electrical System
  
  307
  - Have the Battery on the Electronics Board Replaced
    308
- Air Conditioning System
  
  309
  - Checking the Air Conditioning System
    309
  - Cleaning the Condenser Fins
    309
  - Checking Hoses
    310
  - Checking the Entire Air Conditioning System
    310
  - Changing the Pollen Filter
    312
  - Checking the Windscreen Washing System
    313
- Other Maintenance Work
  
  313
  - Checking the Auxiliary Heater
    314
  - Lubricating the Crane Cab Door
    315
  - Lubricating the Step
    316
  - Lubricating the Connecting and Socket Pins
    317
  - Renewing the Corrosion Protection
    318
  - Having the Fire Extinguisher Checked
    320
    
    Longer out of Service Periods
    323
  - Torques
    327
  - Spare Parts Required for Maintenance
    331
    
    General Information
    331
    
    Lighting
    331
    
    Spare Parts for the Carrier
    335
    
    Spare Parts for the Superstructure
    338
- Appendix
  
  343

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Table of Contents

Overview

Accidents

Branch Offices

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Terms Used

Technical Data

Documentation Supplied

Notes on the Operating Manual

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Training - Information

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EC Declaration of Conformity

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Table of Contents

Table of Contents

2 2 Safety and Environmental Protection

6 6 Lubricants and Consumables

Lubricants

Lubricants and Consumables

Consumables

Refrigerant

7 7 Maintenance Work on the Carrier

General Instructions

Symbols for Maintenance Work

Engine

Fuel System

Exhaust System with Exhaust Emission Control

Transmission

Transfer Case

Angle Gear

Axle Lines

Wheels

Vehicle Brake

Suspension

Steering

Compressed Air System

Hydraulic System

Central Lubrication System

Electrical System

Air Conditioning System

Towbar Coupling

Other Maintenance Work

8 8 Maintenance Work on the Superstructure

Maintenance Work on the Superstructure

General Instructions

Symbols for Maintenance Work

Hoists

Slewing Gear

Slewing Bearing

Hydraulic System

Main Boom

Hoist Ropes

Cable Drums

Central Lubrication System

Hook Blocks

Electrical System

Air Conditioning System

Other Maintenance Work

Appendix

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