Inspection And Adjustment; Differential System Assembly - Ezgo 1600xd Repair Manual

4. INSPECTION AND ADJUSTMENT

4.1 DIFFERENTIAL SYSTEM ASSEMBLY

BACKLASH ADJUSTMENT
1. Set the lever-type dial gauge as shown in the fi gure
and measure the backlash while turning the dif-
ferential pinion gently with the contact pin touched
with the differential side gear teeth lightly.
2. The backlash for the differential pinion and differ-
ential side gear can be adjusted by the differential
washer on the differential side gear side.
Standard backlash ..........0.15 ~ 0.25 mm
Differential washer
sizes .................................1.5 mm (0.059 in.) Standard
IMPORTANT
• Fit the differential washer with different thickness
in order to adjust the backlash. However, the
thickness of the differential washers should be
same on both sides.
SUUV-W00 Apr. 2011
REAR AXLE - INSPECTION AND ADJUSTMENT
UUVW604A
(0.0059 ~ 0.0098 in.)
1.6 mm (0.063 in.)
1.7 mm (0.067 in.)
3. Set the lever-type dial gauge as shown in the fi gure
and set the sensor to contact with the splined sec-
tion of the 10 spiral bevel pinion lightly.
4. Measure the backlash of the 10 spiral bevel pinion
with the 37 spiral bevel gear while turning it gently.
Teeth based Standard backlash
(on the teeth contacted) ... 0.2 ~ 0.3 mm
Spline based
Back lash .........................0.12 ~ 0.18 mm
1
T2185-43861
5. If the backlash is above the standard, move some
of the shims from the section (2) to the section (1).
If the backlash is below the standard, move some
of the shims from the section (1) to the section (2).
UUVW605A
(0.0079 ~ 0.0118 in.)
(0.0047 ~ 0.0071 in.)
B B
2
A A A
UUVW606A
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