Ezgo 1600xd Repair Manual page 286

3. Unscrew the mounting nut (9) with the 19 mm spanner
and remove the spring seat (10), spring (11) and bum-
per stopper (12).
4. Unscrew the knuckle mounting bolts (1) (M8, 2 EA)
with the 12 mm spanner and separate the knuckle (2)
and shock absorber assembly (3).
5. Pull out the knuckle snap ring (13) and remove the
bearing (14).
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FRONT AXLE - DISASSEMBLY, SERVICE AND ASSEMBLY
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6. Unscrew the ball joint bracket mounting screws and
separate the bracket (15) and ball joint (16).
REMARK
• When replacing the knuckle, replace the ball
joint as well since it is pressed in and cannot be
removed.
IMPORTANT
• Apply approx. 10 g of grease to the knuckle ball
joint, installed to the front knuckle, through the
grease nipple (A). Then, turn the ball joint for
lubrication and add more grease until grease
comes out through the ball joint gap.
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SUUV-W00 Apr. 2011