Brake Master Cylinder Disassembly - Ezgo 1600xd Repair Manual

5.3 BRAKE MASTER CYLINDER DISASSEMBLY

1. Unscrew the front/rear brake fluid pipe connector
nuts (1). Then, unscrew the mounting bolts (2) (M8,
2 EA) to remove the brake fl uid cylinder assembly.
8
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BRAKE - DISASSEMBLY, SERVICE AND ASSEMBLY
UUVW729A
UUVW731A
2. Unscrew the screw (1) and tap the brake fl uid res-
ervoir upward to remove it.
3. Pull out the brake fluid cylinder snap ring (1), re-
move the piston 1 and 2 and unscrew the screw (2)
for the piston 1 to remove the tappet (3), spring (4),
piston fi xing plate (5) and piston (6). Then, remove
the spring (7), piston fi xing plate (8) and piston (9)
from the piston 2.
If necessary, remove the retainer (10), and set bolt
(11).
4. Assemble in the reverse order of disassembly.
Set bolt (11)
tightening torque ................1.96 ~ 2.45 Nm
UUVW730A
UUVW732A
0.2 ~ 0.25 kgf-m
1.44 ~ 1.8 lb-ft
SUUV-W00 Apr. 2011