Related Manuals for Ezgo WorkHorse ST 480
Summary of Contents for Ezgo WorkHorse ST 480
- Page 1 28580-G01 TECHNICIAN’S REPAIR AND SERVICE MANUAL ST 480 GASOLINE POWERED UTILITY VEHICLE ISSUED: 2001 REVISED: APRIL 2011...
- Page 45 BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Brake Pedal Part of Frame Bellcrank Master Shaft Bushing Cylinder Plug Torsion Flexible Bushing Spring Brake Linkage Hose Part of Frame Brake Light Switch...
- Page 46 BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings GENERAL MAINTENANCE Daily Brake Performance Test How The Hydraulic System Works A hydraulic system actuates the rear brakes. The system To assure correct braking performance, all peri- transmits the power required to activate the friction sur- odic maintenance, inspections and procedures...
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Page 47: Master Cylinder
BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings After making any repairs to hydraulic lines, wheel cylin- Teflon tape............... A/R ders or master cylinder, the brakes must be bled to Crowfoot wrench, 1", 3/8"... - Page 48 BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings Disconnect primary brake line where it connects to flexi- Connect the negative (-) battery cables. ble brake hose. Provide a catch pan for the released brake fluid.
- Page 49 BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings forward or back as required. Tighten jam nut to 65 - 75 in. The drum must not lbs. (7 - 8 Nm) torque. be turned to ‘true’...
- Page 50 BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings Brake Banjo Line Bolt Copper Gaskets Lock Wheel Cylinder Bolt Dust Upper Cover Shoe to Shoe Spring Wheel Belleville Cylinder Washer...
- Page 51 BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings WHEEL BRAKE SERVICE Remove any accumulated brake dust from the wheel brake assembly with a brush. Tool List Qty.
- Page 52 BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings ing edges. If the brake shoe thickness is approaching Install wheel and drum. See ‘BRAKE DRUM REMOVAL .06" (1.5 mm), it is recommended that the shoes be AND INSTALLATION’...
- Page 53 BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings WHEEL BRAKE ASSEMBLY BLEEDING AND FLUSHING REPLACEMENT Tool List Qty. Required Tool List Qty. Required Shop towels............. A/R Hose ................
- Page 54 BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings 10). Clean each fitting before opening to prevent contam- 2. Apply moderate (40 - 50 lbs. [18 - 23 kg]), steady pres- inating the system.
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Page 55: Parking Brake
BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings Lubrication When lubricating parking brake, be sure to use the recommended dry spray lubricant. Commercial grease can attract dirt and accelerate wear. - Page 56 BRAKES Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings Boot (If equipped) Center Console Park Brake Lever Pulley Support Jam Nut Bracket Clevis Yoke Park Brake Equalizer Lever Cable Parking Brake Cable...
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