Ezgo MPT® 1000 Service Manual
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Ezgo MPT® 1000 Service Manual

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SERVICE PARTS MANUAL
Ref Fcv 4 28812
ELECTRIC POWERED UTILITY VEHICLE
A Textron Company
STARTING MODEL YEAR: 2004
28812-G01
6
5
9
1 6
1 1
1 3
1 5
7
8
1 8
1 7
1 - I N C L U D E S I T E M S 3 - 1 6
1 9
3
1 0
4

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Summary of Contents for Ezgo MPT® 1000

  • Page 1 28812-G01 1 - I N C L U D E S I T E M S 3 - 1 6 A Textron Company SERVICE PARTS MANUAL Ref Fcv 4 28812 ELECTRIC POWERED UTILITY VEHICLE STARTING MODEL YEAR: 2004...
  • Page 2 SERVICE PARTS MANUAL ELECTRIC UTILITY VEHICLES ® 1000 INDUSTRIAL™ 1000 COMMANDER™ 2100 JACOBSEN HAULER™ 1000 E-Z-GO Division of Textron, Inc reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice.
  • Page 3 NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Overfilling of batteries may void the warranty.
  • Page 4 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........v ILLUSTRATED PARTS BREAKDOWN .
  • Page 5 TABLE OF CONTENTS Notes: Service Parts Manual Page iv...
  • Page 6 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION • TABLE OF CONTENTS • HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN • Contains illustrations and parts lists for all systems of the vehicle APPENDIX •...
  • Page 7 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information Front of Vehicle 102,104 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on (continued on right hand page rear of page if required) if required) 1.
  • Page 8 ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page vii...
  • Page 9 ACCELERATOR 1 - Includes Items 2 - 37 22 21 To Harness from Direction Selector Part of Frame Ref Acl 4-1 Service Parts Manual Page A-1...
  • Page 10 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 73333-G11 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 2 - 37) ........
  • Page 11 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 17618-G1 WIRE TIE ......................
  • Page 12 ACCELERATOR Service Parts Manual Page A-4...
  • Page 13 BATTERY CHARGER (LESTER) Ref Bcl 4-1 Service Parts Manual Page B-1...
  • Page 14 BATTERY CHARGER (LESTER) THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 15 BODY 8 - Includes Items 9 - 12 Service Parts Manual Page C-1...
  • Page 16 BODY 79 80 Service Parts Manual Page C-2...
  • Page 17 BODY Service Parts Manual Page C-3...
  • Page 18 BODY ASH TRAY 152 - Includes Items 153 - 156 Vehicle Rear Bumper HITCHES Clevis Hitch Angle Hitch Heavy Duty Hitch Ref Bod 21-3 Service Parts Manual Page C-4...
  • Page 19 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 20 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 21 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 22 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 23 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 24 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 25 BRAKES If item 6 does not have hole indicated, order the following replacement parts: item 2: 11737-G1 item 3: 15932-G2 item 6: 70265-G01 Part of Frame 37 38 Accelerator Pedal 18 - Includes Items 19, 20 22 - Includes Items 23 - 26 Ref Brk 4-1 Service Parts Manual Page D-1...
  • Page 26 BRAKES 76 78 53 - Includes Items 54 - 80 56 - Includes Items 57 - 59 Brake Pedal (Vehicle With Brake Lights) Ref Brk 4-2 Service Parts Manual Page D-2...
  • Page 27 BRAKES Ref Brk 4-3 Service Parts Manual Page D-3...
  • Page 28 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 29 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 30 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 31 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 32 BRAKES Service Parts Manual Page D-8...
  • Page 33 BRAKES - FRONT DISC ‘ Part of Frame 37 38 Accelerator Pedal 18 - Includes Items 19, 20 22 - Includes Items 23 - 26 Ref Brh 21-1 Service Parts Manual Page E-1...
  • Page 34 BRAKES - FRONT DISC 53 - Includes Items 54 - 80 56 - Includes Items 57 - 59 BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brh 21-2 Service Parts Manual Page E-2...
  • Page 35 BRAKES - FRONT DISC 90 - Includes Items 91 - 103 105 - Includes Items 93 - 103, 106, 107 108 -Includes Items 94 - 97, 103 Ref Brh 21-3 Service Parts Manual Page E-3...
  • Page 36 BRAKES - FRONT DISC Ref Brh 21-4 Service Parts Manual Page E-4...
  • Page 37 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 38 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 39 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 40 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 41 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 42 BRAKES - FRONT DISC Service Parts Manual Page E-10...
  • Page 43 3,4* *Steel Doors Shown For Cab Accessories, See ACCESSORIES LISTING in Appendix B Service Parts Manual Page F-1...
  • Page 44 THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 45 ELECTRICAL CHARGER 31 - Includes Items 32 - 40 RECEPTACLE 36 37 Controller (See Electronic Speed Control Section) Clamp (See REAR AXLE Section) Ref Ele 20-1 Service Parts Manual Page G-1...
  • Page 46 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 47 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 48 ELECTRICAL Service Parts Manual Page G-4...
  • Page 49 ELECTRICAL HORN FUSE BLOCK Floorboard HORN BUTTON HOUR METER DETAIL 17 - Includes Items 18 - 22 24, 25 26, 27 KEY SWITCH AND KEY SET Ref Ele 20-2 Service Parts Manual Page G-5...
  • Page 50 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 51 ELECTRICAL HEADLIGHT 6 - Includes Items 7 - 12 Rear Fender TAILLIGHT TURN SIGNAL Ref Ele 20-3 Service Parts Manual Page G-7...
  • Page 52 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 53 ELECTRICAL REVERSE BUZZER GRN/ Control Accessory Harness Harness DASH MOUNTED DIRECTION SELECTOR, STATE OF CHARGE METER, LABEL AND PLATE GROUND STRAP Ref Ele 20-4 Service Parts Manual Page G-9...
  • Page 54 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 55 ELECTRICAL WORK AND STROBE LIGHTS 1 - Includes Items 2 - 19, 22 and/or 30 10 - Includes Items 11 - 19 22 - Includes Items 23 - 28 30 - Includes Items 31 - 36 Front of Vehicle Front of Vehicle Front of Vehicle...
  • Page 56 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 57 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 58 ELECTRICAL Service Parts Manual Page G-14...
  • Page 59 ELECTRONIC SPEED CONTROL - PDS 1 - Includes Items 2 - 16 5 - Includes Items 6 - 9 Ref Esp 20-1 Service Parts Manual Page H-1...
  • Page 60 ELECTRONIC SPEED CONTROL - PDS Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 61 FRONT SUSPENSION/STEERING *Truck Models Only Part of Frame Front of Vehicle Part of Frame 4,15 19,30 4 LUG 3,14 3 - Includes Items 4 -10 7 - Includes Item 8 14 - Includes Items 5 - 10, 15 *NOTE: Tie Rod Not Shown for Clarity Service Parts Manual...
  • Page 62 FRONT SUSPENSION/STEERING Front of Vehicle 68, 73 66, 71 69, 74 67, 72 41 - Includes Items 42 - 45, 48 - 53 49 - Includes Items 50 - 53 66 - Includes Items 67 - 69 71 - Includes Items 72 - 74 79 - Includes Items 80, 81 98 - Includes Items 99 - 103 Service Parts Manual...
  • Page 63 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 64 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 65 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 66 FRONT SUSPENSION/STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 67 MOTOR 1 - Includes Items 2 - 16 Service Parts Manual Page K-1...
  • Page 68 MOTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 69: Rear Axle

    REAR AXLE 1 - Includes Items 2 - 7 NOTE: Apply a light coat of moly grease to male spline before assembly. Reference 14 13 part number 15. Ref Rax 1 Service Parts Manual Page L-1...
  • Page 70 REAR AXLE Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 71: Rear Suspension

    REAR SUSPENSION Service Parts Manual Page M-1...
  • Page 72 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 73 SEATING 15 - Includes Items 16, 17 23 - Includes Items 24 - 32 Front of Vehicle Service Parts Manual Page N-1...
  • Page 74 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 75 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 76 SEATING Service Parts Manual Page N-4...
  • Page 77 TRUCK BED, PLASTIC Ref Tbp 21-1 Service Parts Manual Page P-1...
  • Page 78 TRUCK BED, PLASTIC Ref Tbp 21-2 Service Parts Manual Page P-2...
  • Page 79 TRUCK BED, PLASTIC Actuator may be rotated 90˚ on some models Ref Tbp 21-3 Service Parts Manual Page P-3...
  • Page 80 TRUCK BED, PLASTIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 81 TRUCK BED, PLASTIC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 82 TRUCK BED, PLASTIC Service Parts Manual Page P-6...
  • Page 83 WEATHER PROTECTION Front of Vehicle 8, 9 13 11 DETAIL A DETAIL B Front of Vehicle Front of Vehicle 8, 9 DETAIL C DETAIL D (FRONT) (REAR) Service Parts Manual Page Q-1...
  • Page 84 WEATHER PROTECTION Front Top REAR VIEW MIRROR Strut 21 - Includes Items 22 - 24 Setscrew 3-SIDED SOFT ENCLOSURE 26 - Includes Items 27 - 28 Service Parts Manual Page Q-2...
  • Page 85 WEATHER PROTECTION Strut Front of Vehicle Windshield Retainer Rubber Latch Strut Front of Vehicle Service Parts Manual Page Q-3...
  • Page 86 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 87 WEATHER PROTECTION Replacement parts for the windshield may be obtained from Eagle Parts, Inc. 1411 Marvin Griffin Rd. Augusta, GA 30906. Telephone (706) 790-6687. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 88 WEATHER PROTECTION Service Parts Manual Page Q-6...

  • Page 89: Wheels And Tires

    WHEELS AND TIRES 1 - Includes Items 2, 19, 20 4 - Includes Items 5, 19, 20 7 - Includes Items 8, 19, 20 10 - Includes Items 11, 19, 20 13 - Includes Items 14, 15, 16 Tire design may vary by Part Number Ref Whl 3-1 Service Parts Manual Page R-1...
  • Page 90 WHEELS AND TIRES GOLD / SILVER SPOKE HUBCAP 22, 23 Service Parts Manual Page R-2...
  • Page 91 WHEELS AND TIRES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
  • Page 92 SPECIALTY PRODUCTS SPECIALTY PRODUCTS Service Parts Manual Appendix A-1...
  • Page 93 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO. BATTERY MAINTENANCE KIT ........................25587-G01 SEAL INSTALLATION TOOL (REAR AXLE SHAFT SEAL) ................18739-G1 BATTERY SET DISCHARGER, 36 VOLT, 75 AMP ..................28251-G01 CURRENT INDICATOR ............................16489-G2 DIGITAL MULTI-METER ........................... 27481-G01 CRIMPING TOOL ............................27765-G01 SLIDE HAMMER (AXLE/HUB REMOVAL) ......................
  • Page 94 SPECIALTY PRODUCTS BATTERY CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER ............75506-G01 BIO-DEGRADEABLE CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER........75507-G01 MULTI-PURPOSE VALUE PACK........................75508-G01 • BATTERY PROTECTOR, 4 OUNCE (120 ML) SPRAY • PENETRANT/LUBRICANT, 4 OUNCE (120 ML) SPRAY •...
  • Page 95 SPECIALTY PRODUCTS Notes: Service Parts Manual Appendix A-4...
  • Page 96 OPTIONS/ACCESSORIES OPTIONS/ACCESSORIES Service Parts Manual Appendix B-1...
  • Page 97 OPTIONS/ACCESSORIES Service Parts Manual Appendix B-2...
  • Page 98 OPTIONS/ACCESSORIES ITEM KIT NO. COMMENTS ACCESSORIES LISTING KIT NO. ASHTRAY KIT ....... 75109-G04 ..See BODY BALL HITCH KIT .
  • Page 99 OPTIONS/ACCESSORIES ITEM KIT NO. COMMENTS Service Parts Manual Appendix B-4...
  • Page 100 E-Z-GO Division of Textron, Inc. P.O. Box 388 Augusta, Georgia 30903-0388 USA Inside USA Phone: 1-800-241-5855, FAX: 1-800-448-8124 Outside USA Phone: 010-1-706-798-4311, FAX: 010-1-706-771-4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron, Inc.

This manual is also suitable for:

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