Disassembly, Service And Assembly; Transmission Removal - Ezgo 1600xd Repair Manual

TRANSMISSION - DISASSEMBLY, SERVICE AND ASSEMBLY

5. DISASSEMBLY, SERVICE AND ASSEMBLY

5.1 TRANSMISSION REMOVAL

1. Park the vehicle on fi rm and level ground, stop the
engine and apply the parking brake. Then, raise the
cargo bed and support it.
2. Remove the CVT. (Refer to chapter 4, "CVT disas-
sembly.")
3. To remove the rear propeller shaft (1), remove the
parking brake caliper assembly (2) fi rst.
Pull out the parking brake cable connecting snap pin
(3) and unscrew the caliper mounting bolts (4) (M10,
2 EA) using the 14 mm socket wrench to disconnect
the cable and separate the caliper assembly (5).
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4. Pull out the mounting spring pin (1) and pull the
rear propeller shaft to the rear to separate it from
the transmission case. Then, disconnect the main
shift cable (2) and front wheel drive cable (3).
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5. Unscrew the transmission case mounting bolts (1)
(M10, 6 EA) and pull the transmission case to the
rear to separate the front propeller shaft (2). Then,
lift the transmission case assembly to remove it.
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