Ezgo 1600xd Repair Manual page 263

TABLE OF CONTENTS
1. SPECIFICATIONS ................................... 9-2
1.1 General specifi cations ............................ 9-2
1.2 Tightening torque ................................... 9-3
1.3 Sealant and adhesive ............................. 9-3
2. STRUCTURE AND FUNCTION .............. 9-4
2.1 Front axle power transfer diagram ......... 9-4
2.2 LSD (limited slip device) ......................... 9-6
3. TROUBLESHOOTING ............................ 9-7
4. INSPECTION AND ADJUSTMENT ......... 9-8
4.1 Toe-in adjustment ................................... 9-8
4.2 Turning torque of 8 bevel pinion shaft .... 9-8
4.3 Backlash of differential pinion and
differential side gear ............................... 9-9
4.4 Backlash of 8 bevel pinion shaft and
34 bevel gear ....................................... 9-10
4.5 Tooth contact of spiral bevel gear ........ 9-11
4.6 Differential system clearance check ..... 9-12
4.6.1 Differential pinion and differential
pinion shaft ................................. 9-12
4.6.2 Differential case, spiral bevel gear
and differential side gear ............ 9-13
FRONT AXLE
5. DISASSEMBLY, SERVICE AND
ASSEMBLY ........................................... 9-13
5.1 CV joint removal .................................. 9-13
5.2 CV joint boot replacement ................... 9-15
5.3 Front differential case removal ............. 9-17
5.4 Front differential case disassembly and
assembly .............................................. 9-19
5.5 Differential system disassembly and
assembly .............................................. 9-20
5.5.1 Differential system disassembly . 9-20
5.5.2 Differential system assembly ...... 9-21
5.6 LSD disassembly and assembly .......... 9-22
5.7 Front axle knuckle assembly disassembly
and assembly (front knuckle replacement) ... 9-23
5.8 Propeller shaft (front universal joint)
replacement ......................................... 9-26
6. COMPONENTS ..................................... 9-27
6.1 U100A Front axle drive ......................... 9-27
6.2 U110A Front diff. Case ......................... 9-28
6.3 U0500A Front suspension .................... 9-29
CHAPTER 9