Rear Axle Replacement - Ezgo 1600xd Repair Manual

4. Insert the differential washer (1) into the side gear
cover and install the side gear (2). Then, fi t this as-
sembly with the differential case.
5. Install the spiral bevel gear (2) to the differential
case and secure it with the bolts. Make sure to ap-
ply adhesive (Three Bond 1372 or equivalent) to
the bolt threads and tighten them diagonally in sev-
eral steps to the specifi ed torque.
Mounting bolt (M10)
tightening torque ............ 48 ~ 55.9 Nm
6. If necessary, tap the taper roller bearings into the
both sides.
7
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REAR AXLE - DISASSEMBLY, SERVICE AND ASSEMBLY
UUVW644A
UUVW645A
4.9 ~ 5.7 kgf-m
35.4 ~ 41.2 lb-ft

5.4 REAR AXLE REPLACEMENT

1. Unscrew the brake caliper mounting bolts (1) (M8,
2 EA) to remove the brake caliper (2).
2. Remove the cap, pull out the slotted split pin and
then remove the slotted nut (1) using the 27 mm
spanner. Then, remove the brake disc assembly (2).
Slotted nut
tightening torque ............ 95 Nm
UUVW646A
UUVW647A
9.7 kgf-m
70 lb-ft
SUUV-W00 Apr. 2011