Ezgo 1600xd Repair Manual page 139

TABLE OF CONTENTS
1. SPECIFICATIONS ................................... 4-2
1.1 General specifi cations ............................ 4-2
1.2 Tightening torque ................................... 4-2
1.3 Sealant and adhesive ............................. 4-2
2. STRUCTURE AND OPERATING PRINCI-
PLE .......................................................... 4-3
2.1 Structure of CVT
(continuously variable transmission) ...... 4-3
2.2 Operating principle ................................. 4-4
2.3 Principle of cooling system for CVT ....... 4-7
3. TROUBLESHOOTING ............................ 4-8
4. INSPECTION AND ADJUSTMENT ......... 4-9
4.1 Adjusting distance between shafts for
pulleys .................................................... 4-9
4.2 Check and replacement for CVT belt ... 4-10
CVT
5. DISASSEMBLY, SERVICE AND
ASSEMBLY ................................................4-11
5.1 CVT disassembly ................................. 4-11
5.2 CVT assembly ...................................... 4-13
5.3 Drive pulley assembly components
disassembly and assembly .................. 4-15
5.4 Driven pulley assembly components
disassembly and assembly ......................... 4-17
6. COMPONENTS FOR CVT .................... 4-18
6.1 U060A CVT .......................................... 4-18
6.2 U0287A Clutch cover .......................... 4-19
CHAPTER 4