Front Differential Case Disassembly And Assembly - Ezgo 1600xd Repair Manual

5.4 FRONT DIFFERENTIAL CASE DISASSEMBLY AND ASSEMBLY

1. Unscrew the front differential case mounting bolts (1)
(M10, 7 EA) with the 14 mm socket wrench.
Bolt specifi ed torque ......... 39.2 ~ 44.1 Nm
2. Remove the front differential case (1), differential as-
sembly (2) and front differential case cover (3). Keep
the adjusting shims (4) in a safe place to install them
back to their original state during assembly.
SUUV-W00 Apr. 2011
FRONT AXLE - DISASSEMBLY, SERVICE AND ASSEMBLY
UUVW839A
4.0 ~ 4.5 kgf-m
28.8 ~ 32.4 lb-ft
UUVW840A
3. Pull out the oil seal (1) and unfold the staking part
of the staking nut and unscrew the caulking nut (2).
Then, tap the spiral bevel pinion shaft from outside in-
ward to remove the bevel pinion shaft (3).
If necessary, remove the taper roller bearing.
When reassembling them, replace the oil seal with a
new one and apply grease to its mating surface.
4. Assemble in the reverse order of disassembly.
UUVW841A
UUVW842A
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