Differential Case, Spiral Bevel Gear; And Differential Side Gear; Disassembly, Service And Assembly; Cv Joint Removal - Ezgo 1600xd Repair Manual

FRONT AXLE - INSPECTION AND ADJUSTMENT / DISASSEMBLY, SERVICE AND ASSEMBLY

4.6.2 DIFFERENTIAL CASE, SPIRAL BEVEL GEAR

AND DIFFERENTIAL SIDE GEAR

• Measure the inner diameter of the differential case and
spiral bevel gear as well as the outer diameter of the dif-
ferential side gear. Then, compare these measurements.
• Check the clearance. If it is out of the specifi ed limit,
replace the components with new ones.
Differential case I.D.
Differential side gear O.D.
Standard clearance
Allowable clearance
SUUV-W00 Apr. 2011
UUVW811A
UUVW812A
UUVW813A
Ø32.025 ~ Ø32.050 mm
Ø1.2608 ~ Ø1.2618 (in.)
Ø31.959 ~ Ø31.975 mm
Ø1.2582 ~ Ø1.2589 (in.)
0.05 ~ 0.091 mm
0.00197 ~ 0.00358 in.
0.25 mm (0.00984 in.)

5. DISASSEMBLY, SERVICE AND ASSEMBLY

5.1 CV JOINT REMOVAL

Oil fi lling plug
1. Park the vehicle on fi rm and level ground, stop the en-
gine and apply the parking brake. Then, drain the front
axle case oil.
2. Place a hydraulic jack under the front frame and un-
screw the front wheel mounting nuts (1) (M10, 5 EA)
with the 14 mm socket wrench to remove the front
wheels.
Front wheel (M10 nut)
tightening torque ............... 39.2 ~ 45.1 Nm
Oil drain plug
UUVW814A
UUVW815A
4.0 ~ 4.6 kgf-m
28.8 ~ 33.1 lb-ft
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