Shift System - Ezgo 1600xd Repair Manual

TRANSMISSION - STRUCTURE AND OPERATING PRINCIPLE

2.3 SHIFT SYSTEM

2
The shift system of this transmission is equipped with
the fork rod (9) and shift drum (7). When the shift lever
(1) is moved, shift arm (3) and shift arm shaft (4) are
rotated by the cable (2) and the 13 gear (half-moon
shaped) (5) at the end of the shift arm shaft rotates
the 16 gear (6) installed to the end of the shift drum to
rotate the shift drum. The fork 1 and 2 (8) are designed
to slide on the fork rod. Each fork is equipped with the
fork pin (12) which is bound to the groove of the shift
drum. As the shift drum rotates, the fork pin fi xed to the
groove of the shift drum moves left or right and the fork
slides on the fork rod to shift the gear.
5
-6
3
13
10
1
4
11
6
UUVW474A
The detent disc (11) is installed to the splined section
at the end of the shift drum while the detent arm (10)
is designed to pivot on the shift arm shaft as a hinge
point. The detent arm is supported by the detent spring
(13) and its protrusion is to be fi t to the groove of the
detent disc. Therefore, the turning angle of the shift
drum is restricted by the detent disc so each gear can
be maintained securely without being disengaged.
5
12
8
31T
15T 17T
6205
6204R 20x24x13
25x29x13 25x29x13
26T 30T
46T 34T
7
7
9
UUVW405A
6204
6204
8
UUVW475 A
SUUV-W00 Apr. 2011