Inspection; Starter/Generator; Disassembly - Ezgo EXPRESS L4 Technician's Repair And Service Manual

Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
winding (green lead) is not grounded. If it is not,
replace the regulator.
8) If the reading is below 14 volts, disconnect the
regulator's green field wire from the system
harness. Temporarily connect the green field
wire to ground. If the voltage rises above its
prior reading, replace the regulator.
9) If the above procedures do not correct the
problem, check for faults in the vehicles wiring
harness and/or generator.
2
1

STARTER/GENERATOR

Starter/Generator Removal
See ENGINE section.

Disassembly

Tool List
DVOM.......................................................................... 1
Wrench, 24 mm ........................................................... 1
Wrench, 10 mm ........................................................... 1
Wrench, 6 mm ............................................................. 1
4
3
9
Fig. 7 Starter/Generator
Qty.
Repair and Service Manual

Inspection

1. Inspect the commutator for wear or damage.
2. Inspect the brush assembly for wear and damage to
the brush holder insulators. Check the brushes for
length, approximately 11/16" (17 mm) or to the line
marked on the brush and signs of carbonization.
3. Inspect the armature for distortion or broken wires.
4. Inspect the field coil insulators and lead wire.
5. Check the bearings for free rotation and lack of end
play on shaft. Replace if necessary.
Wrench, 5 mm .............................................................1
Socket, 10 mm.............................................................1
Phillips Screwdriver .....................................................1
Two Jaw Puller.............................................................1
Straight Blade Screwdriver ..........................................1
Ratchet ........................................................................1
Torque Wrench, ft. lbs..................................................1
Torque Wrench, in. lbs. ................................................1
Clean Cloth ..................................................................1
ELECTRICAL
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