Ezgo 1600xd Repair Manual page 220

6. The total amount of the shims in the section (1) and
(2) should never be changed.
Shim type: 0.1 mm (0.0039 in.)
0.2 mm (0.0079 in.)
0.4 mm (0.0157 in.)
0.8 mm (0.0315 in.) Standard shim
1.0 mm (0.0394 in.)
1.2 mm (0.0472 in.)
REMARK
• The standard backlash stated in the previous
page refers to the distance from the mating
surface of the gear teeth. Therefore, the standard
backlash value can differ if the backlash is
measured at the splined section of the pinion
shaft.
• As the average effective diameter A of the spiral
bevel pinion teeth is different from the effective
diameter B of the splined section as shown in the
fi gure on the previous page, the backlash on the
spline of shaft can be obtained from the following
formula:
Backlash measured at splined section
= Teeth based backlash
Therefore the spline based backlash is
0.2 x 0.6 ~0.3 x 0.6 = 0.12 ~ 0.18 mm
(0.0047 ~ 0.0071 in.)
7
-10
REAR AXLE - INSPECTION AND ADJUSTMENT
B
x
A
B
≒ 0.6
A
TURNING TORQUE ADJUSTMENT
1. Bind one end of the wiring to the splined section of
the bevel pinion and the other end to the push pull
gauge.
2. Set the push pull gauge to the "Pull" position and
pull the wiring to measure the rotating force.
3. Load of push pull gauge: 6.0 ~ 8.0 kgf
Standard turning
torque .............................. 0.88 ~ 1.18 Nm
Shim type: 0.6 mm (0.0236 in.)
0.8 mm (0.0315 in.) Standard shim
1.0 mm (0.0394 in.)
1.2 mm (0.0472 in.)
1.4 mm (0.055in.)
REMARK
• Calculation for load of push pull gauge
F = T/R = 0.09 ~ 0.12 kgf-m / 0.015 m
= 6.0 kgf ~ 8.0 kgf (13.2 lbs ~ 17.6 lbs)
F: Push pull gauge load
T: Standard turning torque
R: Radius or bevel pinion spline
UUVW607A
(13.2 ~ 17.6 lbs)
0.09 ~ 0.12 kgf-m
0.65 ~ 0.86 lb-ft
SUUV-W00 Apr. 2011