Differential System Disassembly And Assembly; Differential System Disassembly - Ezgo 1600xd Repair Manual

5.5 DIFFERENTIAL SYSTEM DISASSEMBLY AND ASSEMBLY

5.5.1 DIFFERENTIAL SYSTEM DISASSEMBLY

1. Remove the clutch assembly (1) from the front differ-
ential assembly.
2. Remove the ball bearing (1) from the front differential
assembly.
4. Pull out the differential pinion shaft (1) and remove the differential pinions (2) and differential pinion washers (3). Then,
remove the side gear (5) and differential washer (6) from the spiral bevel gear (4) and the side gear (8) and differential
washer (9) from the differential case (7).
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FRONT AXLE - DISASSEMBLY, SERVICE AND ASSEMBLY
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3. Unscrew the spiral bevel gear mounting bolts (1) (M8,
6 EA) with the 12 mm socket wrench and remove the
spiral bevel gear (2) and differential case (3) by tap-
ping them with a rubber hammer.
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SUUV-W00 Apr. 2011