Ezgo 1600xd Repair Manual page 119

11. Remove the crankshaft pulley using a puller.
12. Disconnect the coolant return hose and unscrew
the 12 gear case mounting bolts (M6, 1) using the
10 mm socket wrench and T type socket wrench to
remove the gear case.
SUUV-W00 Apr. 2011
ENGINE - DISASSEMBLY, SERVICE AND ASSEMBLY
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13. Replace the oil seal (1), O-ring (2) and gear case
gasket (3) with new ones as necessary. When
replacing the gear case gasket, apply Three Bon
1215 or equivalent to the both mating surfaces of
the gasket before installation. For the oil seal or
O-ring, apply a small amount of grease or oil to its
mating surface before installation.
14. If necessary, replace the oil pump (4) by unscrew-
ing the on oil pump gear mounting nut (M10, 1),
pulling out the oil pump gear (2) and unscrewing
the four oil pump mounting bolts (M6, 3). (See 6.2.6
"Idle gear shaft, oil pump and oil pan.")
15. For disassembly of other camshaft, fuel camshaft,
idle gear, etc., refer to 6.2 "Engine component dis-
assembly and assembly." Assemble in the reverse
order of disassembly.
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