Differential System Clearance Check; Differential Pinion And Differential Pinion Shaft - Ezgo 1600xd Repair Manual

C. DEEP CONTACT
If the contact mark is deep into the ring gear teeth,
push the ring gear away from the pinion. If necessary,
push the pinion toward the ring gear to maintain the
backlash. Then, measure the backlash for the final
time.
- Decrease in ring gear shim (2)
- Increase in ring gear shim (3)
- Decrease in front shim (4) of pinion shaft (gear side)
- Increase in rear shim (5)
D. TIP CONTACT
If the contact mark is on the tip of the ring gear teeth,
pull the ring gear toward the pinion. If necessary, pull
the pinion shaft backward to maintain the backlash.
Then, measure the backlash for the fi nal time.
- Increase in ring gear shim (2)
- Decrease in ring gear shim (3)
- Increase in front shim (4) of pinion shaft (gear side)
- Decrease in rear shim (5)
9
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FRONT AXLE - INSPECTION AND ADJUSTMENT
T46W821A
T46W822A

4.6 DIFFERENTIAL SYSTEM CLEARANCE CHECK

4.6.1 DIFFERENTIAL PINION AND
DIFFERENTIAL PINION SHAFT
• Measure the outer diameter of the differential pinion
shaft and the inner diameter of the differential pin-
ion.
• Check the clearance by comparing the measure-
ment. If the clearance is outside the allowable limit,
replace the components with new ones.
Differential pinion shaft O.D.
Differential pinion I.D.
Standard clearance
Allowable clearance
UUVW809A
UUVW810A
15.966 ~ 15.984 mm
0.6286 ~ 0.6293 in.
16,000 ~ 16.018 mm
0.6299 ~ 0.6306 in.
0.016 ~ 0.052 mm
0.00063 ~ 0.00204 in.
0.25 mm (0.00984 in.)
SUUV-W00 Apr. 2011