Inspection And Adjustment; Backlash Of 10 Spiral Bevel Pinion Shaft And 31 Bevel Gear - Ezgo 1600xd Repair Manual

4. INSPECTION AND ADJUSTMENT

4.1 BACKLASH OF 10 SPIRAL BEVEL PINION SHAFT AND 31 BEVEL GEAR

1. Set the rear wheel drive shaft as it is installed to the
10 spiral bevel pinion shaft and 31 bevel gear as
shown in the fi gure.
2. Install the dial gauge to the rear wheel drive shaft
so that it contacts the splined section of the shaft
lightly.
3. Measure the backlash while rotating the rear wheel
drive shaft with a hand gently back and forth.
Standard backlash on the gear teeth contacted:
0.2 ~ 0.3 mm (0.0079 ~ 0.0118 in.)
Back lash on the spline :
0.04 ~ 0.07 mm (0.0016 ~ 0.0028 in.)
SUUV-W00 Apr. 2011
TRANSMISSION - INSPECTION AND ADJUSTMENT
UUVW406A
52T
2
31T
10T
6204
6305
6305R T2610-22661
03014-50820
4. If the 31 bevel gear should be moved to adjust the
backlash, adjust the shim (1). If the 10 spiral bevel
pinion shaft should be moved, adjust the shim (2).
Type of shim (1) : 0.1 mm (0.00394 in.)
0.2 mm (0.00787 in.)
0.3 mm (0.01181 in.)
Type of shim (2) : 0.1 mm (0.00394 in.)
0.2 mm (0.00787 in.)
0.5 mm (0.01968 in.)
5. If the shim is adjusted, measure the tooth contact
amount. The tooth contact amount does not need
to be measured if it is not necessary to adjust the
shim.
1
T8101-75520
T8101-75520
34150-2156-1
T8101-75520
T8101-75520
1
UUVW407A
5
-9