Ezgo 1600xd Repair Manual page 223

CLEARANCE CHECK
1. Differential pinion and differential pinion shaft
a. Measure the I.D. of the differential pinion and O.D.
of the differential pinion shaft.
b. Check the clearance by comparing the measure-
ment. If the clearance is outside the allowable
limit, replace the components with new ones.
Differential pinion I.D.
Differential pinion
shaft O.D.
Standard clearance
Allowable clearance
SUUV-W00 Apr. 2011
REAR AXLE - INSPECTION AND ADJUSTMENT
UUVW610A
UUVW611A
20.040 ~ 20.061 mm
(0.76898 ~ 078980 in.)
19.959 ~ 19.980 mm
(0.78579 ~ 0.78661 in.)
0.06 ~ 0.102 mm
(0.00236 ~ 0.00402 in.)
0.25 mm (0.00984 in.)
2. Differential case, cover and differential side gear
a. Measure the inner diameter of the differential
case cover and the outer diameter of the differen-
tial side gear.
b. Check the clearance by comparing the measure-
ment. If the clearance is outside the allowable
limit, replace the components with new ones.
Differential case cover
I.D.
Differential side gear
O.D.
Standard clearance
Allowable clearance
UUVW612A
UUVW613A
UUVW614A
40.500 ~ 40. 562 mm
(1.5945 ~ 1.5969 in.)
40.411 ~ 40.450 mm
(1.5910 ~ 1.5925 in.)
0.050 ~ 0.151 mm
(0.00197 ~ 0.00594 in.)
0.35 mm (0.01375 in.)
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