Differential System Assembly - Ezgo 1600xd Repair Manual

5.5.2 DIFFERENTIAL SYSTEM ASSEMBLY

1. Fit the straight pin (1) and knock pin (2) into the spiral
bevel gear.
2. Insert the differential washer (1) and side gear (2) into
the differential case.
3. After inserting the differential pinion washer (1) and
differential pinion (2) to the differential case, fi t the dif-
ferential pinion shaft (3) with its hole facing up. Then,
insert the differential pinion (4) and differential pinion
washer (5).
SUUV-W00 Apr. 2011
FRONT AXLE - DISASSEMBLY, SERVICE AND ASSEMBLY
UUVW848A
UUVW849A
UUVW850A
4. Insert the differential washer (1) and side gear (2) into
the spiral bevel gear.
5. Install the spiral bevel gear to the differential case and
tighten the mounting bolts (1) diagonally to the speci-
fied torque in several steps.
adhesive (Three Bond 1372 or equivalent) to their
threads.
Bolt (M8) specifi ed
torque ................................. 29.4 ~ 34.3 Nm
UUVW851A
UUVW852A
Make sure to apply
3.0 ~ 3.5 kgf-m
21.6 ~ 25.2 lb-ft
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