Ezgo 1600xd Repair Manual page 245

TABLE OF CONTENTS
1. SPECIFICATIONS ................................... 8-2
1.1 General specifi cations ............................ 8-2
1.2 Tightening torque ................................... 8-2
2. STRUCTURE AND FUNCTION .............. 8-3
2.1 Front and rear wheel brakes .................. 8-3
2.2 Parking brake ......................................... 8-4
3. TROUBLESHOOTING ............................ 8-5
4. INSPECTION AND ADJUSTMENT ......... 8-6
4.1 Brake disc thickness .............................. 8-6
4.2 Brake disc runout ................................... 8-6
4.3 Caliper pad clearance and thickness .... 8-7
4.4 Brake lamp switch installation clearance
(optional) ................................................ 8-7
4.5 Parking brake wire installation
(length adjustment) ................................ 8-8
4.6 Brake pedal free play ............................. 8-8
BRAKE
5. DISASSEMBLY, SERVICE AND
ASSEMBLY ............................................. 8-9
5.1 Rear wheel brake removal
(brake pad and disc replacement) .......... 8-9
5.2 Front wheel brake removal
(brake pad and disc replacement) ........ 8-11
5.3 Brake master cylinder disassembly ...... 8-12
5.4 Bleeding brake line ............................... 8-13
5.5 Parking brake disassembly and assembly
(parking brake pad replacement) ......... 8-15
6. COMPONENTS ..................................... 8-17
6.1 U300A Front brake ............................... 8-17
6.2 U0431A Packing backe ........................ 8-18
CHAPTER 8