Pistons; Crankshaft - Ezgo 1600xd Repair Manual

2.3.7 PISTONS

Item
I.D. of piston bosses
O.D. of piston pin
I.D. of connecting rod small end bushings (fi tted)
Clearance between piston pin and small
end bushings
Connecting rod alignment

2.3.8 CRANKSHAFT

Item
Crankshaft alignment
O.D. of crankshaft journals
I.D. of crankshaft bearing 1
I.D. of crankshaft bearing 2
Clearance between crankshaft journals
and bearing 1
Clearance between crankshaft journals
and bearing 2
O.D. of crankpins
I.D. of crankpin bearings
Clearance between crankpins and bearings
End play of crankshaft
2.3.9 FUEL INJECTION NOZZLES
Item
Opening pressure
Fuel tightness of nozzle valve seat
3
-8
ENGINE - SPECIFICATIONS
Reference Value
20.000 ~ 20.013 mm
0.7874 ~ 0.7879 in.
20.002 ~ 20.011 mm
0.7875 ~ 0.7878 in.
20.025 ~ 20.040 mm
0.7884 ~ 0.7890 in.
0.014 ~ 0.038 mm
0.0006 ~ 0.0015 in.
0.02 mm
0.0008 in.
Reference Value
0.02 mm
0.0008 in.
47.934 ~ 47.950 mm
1.8872 ~ 1.8878 in.
48.068 ~ 48.138 mm
1.8924 ~ 1.8952 in.
47.980 ~ 48.006 mm
1.8890 ~ 1.8900 in.
0.118 ~ 0.204 mm
0.0046 ~ 0.0080 in.
0.030 ~ 0.072 mm
0.0012 ~ 0.0028 in.
39.959 ~ 39.975 mm
1.5732 ~ 1.5738 in.
39.994 ~ 40.020 mm
1.5746 ~ 1.5756 in.
0.035 ~ 0.061 mm
0.0014 ~ 0.0024 in.
0.15 ~ 0.31 mm
0.0059 ~ 0.0122 in.
Reference Value
14.2 ~ 15.2 MPa
145 ~ 155 kgf/cm²,
2,062 ~ 2,204 psi.
Dry nozzle at 12.7 MPa
130 kgf/cm², 1,848.6 psi.
Allowable Limit
20.03 mm
0.7885 in.
-
-
0.15 mm
0.0059 in.
0.05 mm
0.0020 in.
Allowable Limit
0.08 mm
0.0031 in.
-
-
-
0.20 mm
0.0079 in.
0.20 mm
0.0079 in.
-
-
0.20 mm
0.0079 in.
0.5 mm
0.0197 in.
Allowable Limit
-
-
SUUV-W00 Apr. 2011